Transcript AIA LOGISTICS CO.,LTD.

http://www.aialogistics.com
AIA Logistics Co.,Ltd.
National Logistic Center
Modern Facility on Bang Na –
Trad km 19
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Strategic Location
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Airport
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ICD
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Industrial Estate
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Space 5,000 sqm
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GMP Compliance
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Go-Live: Oct 2012
AIA
LOGISTICS
AIA
Facility
National Logistics Center-Bangna km19
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Strategic Location
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International Airport
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Inland Container Depot, Ladkrabang
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Industrial Estate. East Bangkok
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Space 5,000 sqm
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Proximity in Business Model
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Bangna-Trad Rd.
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Airport
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ICD, Ladkrabang
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BKK Port
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Laem chabang port
200 m.
20 km
27 km
25 mins
30 mins
45 km
80 km 120 mins
60 mins
LOGISTICS
AIA
Facility Overview
Warehouse Layout @ Bang Na Trad Km 19
Space Allocation
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•
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Storage
 Racking storage 4980 sqm
 No. of row
26 row
 No. of Pallet 4992 Pallet
 Bulk storage
200 sqm
Staging Area
 Inbound Staging
360 sqm
 Outbound Staging 360 sqm
Others
 Office
300 sqm
 Battery Room
70 sqm
LOGISTICS
AIA
Facility
Warehouse building and Layout
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Facility Specifications
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Total Space
4,958 SQM
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Clear Operation Height
10.00 Meters
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Floor Loads
3 Tons/SQM
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Smoke Detector
Included
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Sprinkler System
None
(Meet Laws standard requirement)
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Security System
CCTV and Guard 24 hr.
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Dock Door
2 Units
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Dock Leveler
3 Units
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Raised Floor
1.30 Meters
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Available
1st October 2012
LOGISTICS
Brand New Facility at Bang Na – Trad KM 19
AIA
LOGISTICS
Current show case
-Need very high standard WH Discharge or loading cargo at Air Port or
Ladkrabang ICD Located on Bangna-Trad area FMCG, Automotive, Food & Drug
Go live Oct 2012
AIA
LOGISTICS
NLC Operation
Material Handling Equipment @ Bang Na Trad Km 19
Handling Equipment
Equipment Type
Picture
No. of Unit
Comment / Brief Description
Forklift Truck
3
load capacity 1.5 t, max. fork height capacity
4.5 m turning radius ca. 3.5 m
Reach Truck
3
fork load capacity 1.5 t, max. fork height
capacity 8.5 m
Hand Pallet Truck
9
2.2-2.5 ton load
Wooden Pallets
N/A
1.0 X 1.2 m
AIA
LOGISTICS
Warehouse Layout
Co-Pack and Storage Allocation
Space Allocation
Co-Pack area
300 SQM
Storage
 Racking storage
 No. of row
5 row
 No. of Pallet
1,000 Pallet
• Working Area
 Co-pack
800 sqm
 In&Out Staging 300 sqm
• Others
 Office
150 sqm
IN&OUT
Staging
300 SQM
Temporary Tent
Co-Pack
500 SQM
AIA
LOGISTICS
Team Organization
Position
Warehouse Manager
QTY
1
Inventory, QA, Safety, Continuous
Improvement Manager
0.5
WMS Superuser
0.5
Customer Service
1
Warehouse Supervisor
1
Reach Truck & Forklift Drivers
2
Checker
3
Picker
2
Worker & VAS
49
Total
60
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LOGISTICS
Co-Pack Operation
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Basket
Co-Pack Line
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Basket prepare
7 Co-Pack Line
7 Staff / Line
RM1
Packer 1
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RM2
Productivity
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20 Baskets / Line / Hour
150 Basket / Line / Day
1,050 Basket / Day
25,000 Basket / Month
Packer 2
RM3
Table
RM Prepare
Packer 3
RM4
Labeling & Wrapping
RM5
Carton Packing
Carton
FG
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Process Description (Inbound Flows)
Inbound Operations
Receive Pre Alert of
Shipments
Receive the Vehicle at the
Security Gate and Verify the
Documents
Store in Temperory
Storage Area
Unload the Goods from the
Container
Visual Inspection for Damages
GRN and
Documentation
LOGISTICS
AIA
Process Description (Putaway Flows)
LOGISTICS
Put Away Operations
Raise the Put Away Orders &
Hand Over to Warehouse Operator
Store in Bulk Storage Area
Confirm Put Away
Label the Pallets
Store in Rack Storage Area
AIA
Warehousing Efficiency
Ciel FW
Inbound Flow
LOGISTICS
Process Description (Picking Flows)
Carton and Unit Picking & Replenishment to Pick Bins
Raise the Picking Orders
Carton Picking from Rack and
Bulk & Making Mix Pallet
Versand
Wagen
1
1.1
1.2
1.3
Rack Storage
Scan the
Picking
Location
1.4
Unit Picking from Pick Bins
(Racks), Bulk and Shelve
Storage using Pick Trolley
Scan the Bulk Storage
Picking
Location
Wagen
1
1.1
1.2
1.3
1.4
System Picking
Confirmation
Replenishing to Pick Bins from Racks
Raise the Replenishment
Orders
AIA
LOGISTICS
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Process Description (Packing & Outbound Flows)
Packing & Outbound
Packing Area
Versand
Wagen
1
1.1
Wagen
1.2
1
1.3
1.1
1.4
1.2
1.3
1.4
12.5 kg
gk 5.21
Pallet Wrapping
Label and
Pack the Units
Labeling the
Pallet
Labeling the
Cartons
Weighing the Pallet
Strapping
Mark the Pallets
Outbound Staging
System Confirmation
Docks
Loading
LOGISTICS
AIA
Warehousing Efficiency
Ciel FW
Outbound Flow
LOGISTICS
AIA
Warehousing Efficiency
Ciel FW
Outbound Flow
LOGISTICS
AIA
Warehousing Efficiency
Ciel FW
Inventory Management
LOGISTICS
Co-pack experience project
AIA
LOGISTICS
AIA
LOGISTICS
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LOGISTICS