Transcript Presentation of the enterprise in format PowerPoint
Moscow Vladimir
Geographical location
Main route:
automobile, railway, waterway
Zavolzhye Dzerzhinsk Nizhniy Novgorod
Specialization of «RosALit» Ltd., Foundry
“RosALit” Ltd., Foundry was established on April 20, 2005 on the basis of technical, material, and personnel resources of JSC “Zavolzhsky Motor Factory”. “RosALit” Ltd., Foundry is a reliable manufacturer and supplier of quality aluminum castings. We ideally meet requirements of car construction companies and other branches, providing efficient activity and constant profit to their owners.
Our specialization – aluminum shaped castings.
The following methods are used: - chill casting - low-pressure casting - high-pressure casting
Unique techinical base
Production of «RosALit» Ltd., Foundry has a wide variety of facilities:
- automatic merry-go-round machines; - die casting machines and automated foundry complex with force from 250 to 3000; - engineering development of castings by close cooperation with clients at use the modern CAD-systems as Unigrafix and AutoCAD); - cores production by Cold-Box and Hot-Box methods - 3D-Simulation and optimization of casting processes with LVM-Flow and MAGMA software package simulation; - degassing of alloy; - X-ray control; - geometric parameter monitoring by 3D coordinate- and measuring machine;
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cleaning of alloy with foam ceramic filters; - finish shot blasting.
Equipment and methods of control
X-ray control-equipments DP-235 Leakage test devices 3D coordinate- and measuring machine for geometric parameter monitoring Chemical analysis of alloy to determine contents of 25 elements in aluminum alloys with optical emission spectrometer Non-destructive testing.
Device-indicator for control of melt quality Thermoanalysis for smelting and tooling control by thermoelectric temperature transducer THA, THK, infrared thermometers Control of Brinell hardness by means of a hardness gauge We make the entrance control of forming materials; research of forming materials and core mixes; control of physicomechanical properties of core mixes; the control of geometrical parameters of castings; visual control of casting quality.
Quality management system
Quality management system development stages
•1997 – certification of local quality system according to GOST R ISO 9002:96.
•1999–2000 – OAO “ZMZ” quality management system certification according to GOST R ISO 9001:96.
•2003 – quality management system certification according to GOST R ISO 9001:2001.
•2006 – quality management system audit was completed according to GOST R ISO 9001:2001.
•2008 – quality management system certification according to ISO/TS 16949.
Products
Up-to-date home-made and imported equipment provides for output in the amount of more than
300 casting items
with weight from 0.03 to 47.5 kg, including heavy and shaped items.
Structure of consumption of aluminum castings
electrotechnical 2% building 4%
World consumption
Food-processing 2% others 5% Machine-building 12% others 35%
Consumption in Russia
automotive 75% Gas industry 3% Food-processing 6% electrotechnical 1% building 4%
Structure of consumption in «RosALit» Ltd., Foundry
automotive 93% automotive 39% Machine-building 12% gas indusrty 1% electrotechnical 1% Machine-building 5%
Consumers
Consumers of car construction industry:
JSC «ZMZ» JSC «AMZ» Ltd «ChZSA» ZAO «Ford Motor Company » Ltd «TZK GAZ» JSC «Zavod «Autopribor»
Consumers of car construction industry:
Honsel MAN
Consumers of other branches:
JSC «ZZGT» Ltd «Svetotekhnika» JSC «Russkaya mechanika » JSC «Teploobmennik» «Bosch Power Tools» JSC «ELSTER Gaselectronika » JSC «ASTZ» JSC «MordovAgroMash» Ltd «Technomet»
“RosALit” Ltd., Foundry
is a reliable manufacturer of quality aluminum castings. We ideally meet requirements of companies, understand inquiries and anticipating consumer expectations.
Unique for Russia technical base of enterprises and huge professional experience in the automobile market allow us to win a position of the leader in a segment of suppliers of aluminum castings for the automobile industries.
“RosALit” Ltd., Foundry
has an opportunity to produce castings for other branches of industry any level of weight and shaped.
“RosALit” Ltd., Foundry
can produce aluminum castings on consumer’s tooling and also produce tooling itself.