Transcript TSU

ACS800 Multidrive
Thyristor Supply
Unit
Zhang Gang 2005/07/05
ACS800多传动 TSU
Common supply modules / TSU
TSU = Thyristor supply unit
( 380 V - 830 V )
From 680 kVA upto 3600 kVA ( 6 pulse )
Two antiparallel bridges (4Q)
DC Choke for current smoothing
Autotransformer for improved line
commutation while generating
Microprocessor Control
Software parameters for good functionality
and reliability
Independent unit
Auxiliary control by I/O or through fieldbus
Comissioning by panel and/or DriveWindow
Charging of capacitors
Internal protections
ACS800 MD TSU - 2
Internal use only!
TSU 6-pulse [ B4 / B5 ] / Summary
EarthingSwitch
(Option)
F F F
ACS800 MD TSU - 3
Internal use only!
B4 / B5
Reverse Bridge
Trafo
400V /
230V
AirCircuitbreaker
B4 / B5
A
Choke
A
Forward Bridge
K K K K K
晶闸管整流单
TSU B4/B5
元
DC
Thyristor
Supply
Unit
Thyristor
Supply
Unit
525 kVA
525 kVA
AC
B4 - B5 size
ACS800 MD TSU - 4
Internal use only!
TSU 主回
Main Circuit Diagram Of TSU
路
3b
3a
V11
V13
V15
V24
V26
V22
3~
V14
V16
V12
V21
Forward bridge
ACS800 MD TSU - 5
V23
Reverse bridge
Internal use only!
V25
Ud
Uc
1
2
4
Intermediate circuit
(DC) reactor
Main Circuit Diagram Of TSU
路
ACS800 MD TSU - 6
Internal use only!
TSU 主回
TSU – B1~B3
ACU
ICU
Drive sections
Boards
3b
3a
I/O
Board
ACS800 MD TSU - 7
4
Internal use only!
TSU – B4/B5
ICU
ACU
1
TSU
Drive sections
2
5
3a
Boards
I/O
Board
4
ACS800 MD TSU - 8
Internal use only!
3b
TSU module in RITTAL TS8 cabinet
ACS800 多传动TSU 模块装在RITTAL TS8柜体中
ACS800 MD TSU - 9
Internal use only!
公共供电单元 / TSU基本信息
Basic Information
TSU = 晶闸管供电单元
( 380 V - 830 V )
从 680 kVA 到 3600 kVA ( 6 脉波 )
两个反并联的桥 (4Q)
直流电抗器，平波作用
自耦变压器用于发电时改善线路换向
微处理器控制
软件参数用于设定复杂功能和提高可靠性
独立的单元
可以通过 I/O 或现场总线控制
可通过控制盘或 DriveWindow调试
电容充电
内部保护
ACS800 MD TSU - 10
Internal use only!
6－Pulse TSU
ACS800 MD TSU - 11
6脉波TSU
Internal use only!
12－Pulse TSU
TSU
12脉波
Master
Slave
12-pulse master, 12-pulse slave
ACS800 MD TSU - 12
Internal use only!
12－Pulse TSU
12脉波TSU
Master
Slave
12/6-Pulse Master, 12-Pulse Slave
ACS800 MD TSU - 13
Internal use only!
自耦变压器
AutoTransformer
TSU Control Board
L+
U
V
W
Uc
L–
ACS800 MD TSU - 14
Internal use only!
TSU 功率范围
TSU power range
 Thyristor Supply Unit (TSU) for regenerative systems
380, 400, 415 V
440, 460, 500 V
525, 575, 660, 690 V
Module
TSU
B1...B3
B4...B5
DC Choke
Internal
External
12 - 2100 kVA
16 - 2600 kVA
90 - 3600 kVA
Thyristor
Supply
Unit
Power Ratings [kVA]
380-415V
440-500V
525-690V
12..420
680..2100
90..525
850..3600
16..525
850..2600
Internal
DC Choke
ACS800 MD TSU - 15
Internal use only!
晶闸管整流单元型
TSU types
号
ACS800 MD TSU - 16
Internal use only!
Boards of TSU
路板
ACS800 MD TSU - 17
TSU电
Internal use only!
电路
Boards
板
ACS800 MD TSU - 18
Internal use only!
Connections of boards
ACS800 MD TSU - 19
Internal use only!
电路板的连接
SDCS－CON－2
S2 Selection
Normal start
Start with initial values
2 468
S2
X37
X14
1 357
X33
H1
X18
X21
D33
D35
D31
D32
X11
X17
ABB DDCS+
ASIC
X12
X13
X16
X2
X1
Control Panel CDP312
connection
24,7 cm
Master / Slave optical
connection
ACS800 MD TSU - 20
Internal use only!
Seven Segment Display
示
Code
.
L
8
E1
E2
E3
E4
E5
E6
A XX
F XX
ACS800 MD TSU - 21
七段数码显
Description
Normal situation; no fault, no alarm
During downloading (PC->drive) sequence
Program is not running
ROM memory test error
Ram memory test error
Not in use
Not in use
No control program in memory
Incompatible hardware
Alarm, same number as in Fault logger, shown only if
no fault is active
Fault, same number as in fault logger
Internal use only!
SDCS-POW-1
SDCS-IOE-2
230 V/115 V
These supports
AC Supply should be metallic
Relay output 230 V/3A
X96
X99
2
N L
1
conductive supports
F1
Fuse:
T3.15A 250V
DO8
SDCS-IOE-2
SW1
Input voltage
selection
X21
Backup supply
for SDCS-POW-1
R2
+
X95
D1
MP2 MP1
M1
Encoder supply
selection X5, X4, X3
26
5V
A
B
A
B
12 V
A
B
A
B
24 V
A
B
A
B
15V
24V
15V
24V
15V
24V
A
B
A
B
15V
24V
100
14
X37
1
X1
13
X5 X4 X3
135
ACS800 MD TSU - 22
Internal use only!
SDCS-IOB-21
SDCS-UCM-1
SDCS-IOB-2x
1
DO1
K1
DO2
K2
X2
X1
DO4
K4
DO5
K5
X1
-Uc
+Uc
DO6
X5
DO8
K8
R1
1
DI1
W1
W2
DI2
R2
W3
W4
DI3
R3
DI4
R4
W8
W7
R5
W10
DI6
R6
W12
W11
W14
W13
R8
W15
W16
DI8
1 2
12
3 4
34
S8
4
S8
DI8
DI7
R7
X7
S7
DI7
DI5
W9
1
Filter
2ms 10ms
W6
W5
X6
150
DO7
12
12
34
12
34
12
34
34
S7
ACS800
5 MD TSU - 23
X3
60
97.5
Internal use only!
400V
500V
600V
690V
DO3
K3
1
SDCS-UCM-1
Conductive
supports
690V
600V
500V
400V
X4
X3
nominal motor voltage
SDCS-PIN-41 & SDCS-PIN-51
A
B
G
C
T4
X1
C
G
C
T1
X113
D
G
C
T6
E
G
C
T3
F
G
C
T2
T5
X2
X213
SDCS-PIN-41
Conductive
supports
G
C
100
Isolating
supports
270
W5
R123
W3
W2
X22 X122
W1
S3
W11
W9
W8
W7
W6
1 X23 2
X24 2
1
One NTC
Two NTC
1 X25 2
R1.......R21
W10 W70 W71 W72
W1
C1
W4
W21
W16
W20
W15
W19
W14
W18
W13
W12
X12
V1
W5
R22
R26
X12 X13 X413X313
W80 W81 W82
W83
Flat cable GND
W17
Isolating
supports
W22
SDCS-PIN-51
305
ACS800 MD TSU - 24
X313
W23
X413
W24
X213
W25
X113
W26
X513
D1
X13
S2
Internal use only!
Conductive
supports
S1
100
U1
SDCS-PIN-51
TSU Module
U R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R20 R21 R22 R23 R24 R25 R26
N
ACN 674 0016 5 500
ACN 674 0032 5 500
ACN 674 0047 5 500
ACN 674 0088 5 500
ACN 6x4 0175 5 500
ACN 6x4 0250 5 500
ACN 6x4 0375 5 500
ACN 6x4 0525 5 500
ACN 654 0855 5 500
ACN 654 1405 5 500
ACN 654 2120 5 500
ACN 654 2600 5 500
ACN 6x4 0090 6 690
ACN 6x4 0175 6 690
ACN 6x4 0250 6 690
ACN 6x4 0375 6 690
ACN 6x4 0525 6 690
ACN 654 0855 6 690
ACN 654 1405 6 690
ACN 654 2600 6 690
ACN 654 3600 6 690
ACN 654 1685 6 830
ACN 654 3100 6 830
ACN 654 3520 6 830
ACN 654 4310 6 830
ACS800 MD TSU - 25
Internal use only!
SDCS-PIN-51
Resistor
Supply Voltage
W1, 6, 12, 17, 22
19, 24
500V
690V
830V
Un-cut zero ohm resistor
Cut zero ohm resistor
ACS800 MD TSU - 26
Internal use only!
W2, 7, 13, 18, 23
W3, 8, 14,
AMC-DC
AMC-DC
TxD
CH 0
Power On
RxD
TxD
CH 2
RxD
TxD
Programs are
running
CH 3
RxD
Fault
15,6 cm
ACS800 MD TSU - 27
Internal use only!
数字输出
Digital Outputs
X4.1
X4.2
X4.3
X4.4
X4.5
X4.6
X4.7
X4.8
X5.1
X5.2
X5.3
X5.4
X5.5
X5.6
X5.7
X5.8
ACS800 MD TSU - 28
DO1
Fan Control
DO2
Ready
DO3
Main contactor
DO4
Programmable I/O
DO5
Programmable I/O
DO6
Programmable I/O
DO7
Programmable I/O
DO8
Fault indication
Internal use only!
数字输入
Digital Inputs
X6.1
681
R1
W1
X6.2
X6.5
681
+
DI1
FAN & thermistor
DI2
ON/OFF Control
DI3
Main Contactor
DI4
Programmable
External earth fault
DI5
Programmable
Master or slave ready
DI6
RESET
DI7
Programmable
Function Selection
DI8
Programmable
Mode Control
W6
R4
W7
-
V1
W4
R3
W5
X6.4
W2
R2
W3
X6.3
100n
+
W8
R5
W9 W10
X6.6
R6
W11 W12
X6.7
R7
W13 W14
X6.8
R8
W15 W16
100n
X7:1 GNDI
X7:2 GNDE
X7:3 +48V
X7:4 +48V
ACS800 MD TSU - 29
Internal use only!
Earthing capacitor
DC Voltage Control
ACS800 MD TSU - 30
Internal use only!
DC电压控制
Capacitance Values
ACS800 MD TSU - 31
Internal use only!
逆变模块电容值
Capacitance Values
ACS800 MD TSU - 32
Internal use only!
逆变模块电容值
电抗器值
DC-choke Values
ACS800 MD TSU - 33
Frame
L/H
B1
B2
B3
B4
B5
1250
300
140
55
30
Internal use only!
TSU bridge selection
择
ACS800 MD TSU - 34
Internal use only!
TSU正桥/反桥的选
Bridge Change Logic
ACS800 MD TSU - 35
Internal use only!
正反桥切换逻辑
Start with DI2
序
DI2启动TSU时
Fan confirm
DI2 ON
Main Contactor confirm
Fan Control
Main Contactor Control
TSU
RUNNING
Synchronizing > 0.5s
Fan confirm < 12s
ACS800 MD TSU - 36
Internal use only!
Start with DI2+FB
序
ACS800 MD TSU - 37
Internal use only!
DI2+FB启动时
Parameters
Group 1
Group 2
Group 3
Group 4
Group 7
Group 8
Group 9
Group 14
Group 15
Group 16
Group 18
Group 19
Group 20
ACS800 MD TSU - 38
ACTUAL VALUES
ACTUAL VALUES
12 PULSE SIGNALS
INFORMATION
CONTROL WORDS
STATUS WORDS
FAULT/ALARM WORDS
DIGITAL OUTPUTS
ANALOG OUTPUTS
SYS CONTROL INPUTS
LED PANEL CTRL
DATA STORAGE
LIMITS
Internal use only!
Parameters
Group 23
Group 30
Group 40
Group 47
Group 51
MODULE
Group 70
Group 90
Group 91
Group 92
Group 93
Group 94
Group 98
Group 99
ACS800 MD TSU - 39
VOLTAGE REFERENCE
FAULT FUNCTIONS
UNDERVOLT MONIT
12 PULSE OPERATION
COMMUNICATION
DDCS CONTROL
D SET REC ADDR
D SET REC ADDR
D SET TR ADDR
D SET TR ADDR
CONV VALUE SELECT
OPTION MODULES
START UP DATA
Internal use only!
Group 2
2.11
ACTUAL VALUES
RL DC CURRENT
Intermediate circuit DC current in percents of the nominal value
2.12
RL DC VOLTAGE
Intermediate circuit voltage in percents of the nominal value
2.13
RL MAINS VOLTAGE
Supply voltage in volts
2.14
FIRING ANGLE
Thyristor firing angle in degrees
2.15
CONV_VALUE_2MS
Selected actual signal updated every 2ms.
2.16
CONV_VALUE_8MS
Selected actual signal updated every 8ms.
ACS800 MD TSU - 40
Internal use only!
Group 94
CONV VALUE SELECT
94.01 CONV VALUE 2MSSEL
Selects value for Parameter 2.15 CONV_VALUE_2MS.
94.02 CONV VALUE 8MSSEL
Selects value for Parameter 2.16 CONV_VALUE_8MS.
ACS800 MD TSU - 41
Internal use only!
Group 16 SYS CONTROL INPUTS
16.02 PARAMETER LOCK
LOCKED / OPEN
Default: OPEN
16.03 PASSCODE
16.04 LOCAL LOCK
FALSE / TRUE
Default: OFF
16.11 BRIDGE FORCE
NO FORCE / FWD FORCE / REV FORCE
Default: NO FORCE
16.12 DI7 FUNCTION SEL
NOT USED / BRAKING ENABLE / LOW REF / COMBINATION
Default: REV ENAB
16.13 DI8 FWD BRIDGE SEL
NOT USED / DI OPEN
ACS800 MD TSU - 42
Internal use only!
Default: NOT USED
99 Start-up Data
Default
99.01 Language
English
99.02 Device Name
99.09 Applic Restore
99.10 Drive ID number
99.20 Oper Mode Select
99.21 Auto Trafo Ratio
99.22 S Conv Nom Curr
99.23 S Conv Nom Volt
ACS800 MD TSU - 43
Internal use only!
0
No
0
6 P Single
100%
0
0
99 Start-up Data
Default
99.24 Nom Supply Volt
99.25 Mains Phase order
99.26 L Net FWD
99.27 L Net REV
99.28 L DC Reactor
99.29 C Capacitance
99.30 Conv Par Store
ACS800 MD TSU - 44
Internal use only!
50V
R-S-T
0
0
0
0
0
ACS800 MD TSU - 45
Internal use only!
ACS800 MD TSU - 46
Internal use only!
正桥fan
反桥fan
Fan DI1
正桥风机
ACS800 MD TSU - 47
Internal use only!
2
DO1风机启动
DO2 TSU
故障
1
正桥、反桥风
机过温保护
2 DO3主接触
器合闸保持
1
1
3
DI2
DI3
FAN DI1
DC Choke 风
机启动
ACS800 MD TSU - 48
延时
关断
X
X
Internal use only!
正桥、反桥风机启动 DC choke
SDCS-IOB-2x
DC reactor 过温保护
启动按钮
急停回路
主接触器确认
接地故障保护回路
复位
SDCS-CON-2
ACS800 MD TSU - 49
Internal use only!
SDCS-IOB-2x
启动风机
故障指示
主接触器合闸
ACS800 MD TSU - 50
Internal use only!
ACS800 MD TSU - 51
Internal use only!
ACS800 MD TSU - 52
Internal use only!
ACS800 MD TSU - 53
Internal use only!