Transcript Paradigm Precision - The Offshore Group

Paradigm Precision
Paradigm Precision Proprietary Information
Contents
• Company Overview
• Organizational Structure
• Core Competencies
• Key Technologies
• New Products & Technologies
• Paradigm Manufacturing Plants
• Mixed Model Manufacturing Plan
• Summary
Paradigm Precision Proprietary Information
Paradigm Precision - Our Foundation
• Created in 2007 via the acquisitions of Smith West and Palmer Manufacturing
Company, the company now has 30+ years of experience in Aerospace, Defense and
Power Generation
• Smith West facilities are located in Tempe, AZ and Guaymas, Mexico
• Palmer Manufacturing facilities are located in Malden, MA and Tunis, Tunisia
• TM Industries of Berlin, CT was added to the Paradigm Precision portfolio in August of
2008
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Our Mission
To be the supplier of choice for gas turbine and power generation
machined components by offering:
• Globally competitive products
• World class manufacturing technology
• Machining capabilities up to 20 feet in diameter
• Recognition and focus on customer quality, delivery and cost needs
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Plant Locations
400,000 Sq Ft of Facility Space Worldwide
Tempe Operations:
• 101 employees
• 38,000 Sq Ft
• Complex Machining / Assemblies
• Paradigm Headquarters
Malden / Peabody Operations:
• 204 Employees
• 147,000 Sq Ft
• Highly Complex Machining / Assemblies
Malden and Peabody, MA
Tempe, AZ
Berlin, CT
Guaymas, Mexico
Berlin Operations:
Guaymas Operations:
 67 Employees
• 81 Employees
 70,000 Sq Ft
• 33,000 Sq Ft
 Complex Machining / Assemblies
• Complex Machining
* New 70,000 Sq Ft aerospace facility being built
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Tunis, Tunisia
Tunisia Operations:
• 118 Employees
• 40,000 Sq Ft
• Air Melt Investment Cast
Products
Leadership Team
President / CEO
Mike Cowell
CFO
John Dick
Lean Director
VP Aerospace
Sales & PD
Tom Mitchell
Glenn Gertridge
VP Commercial
Sales & PD
Dan Cedrone
Supply Chain Director
Adrian Wright
Contract
Administrator
TBD
VP Operations
VP Operations
VP Operations
VP Operations
VP Operations
Malden
Tempe
Guaymas
Eurocast
Berlin
Ron Briere
Deb Evans
Chad Clawson
Tom Wendt
Don Balducci
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Paradigm Precision Core Competencies
Complex Multi-Axis Machining
on all Aerospace Super Alloys, across all major manufacturing
disciplines
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Paradigm Precision Core Competencies
Vacuum & Air Melt Investment Casting Technologies
9 NADCAP Approvals
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Paradigm Precision Core Competencies
Performs Complex Multi-Level Assembly Manufacturing
100% Supply Chain Management & Intercompany Mixed Model Integration
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Key Technologies
• 3D CAD/CAM is the basis for fixture design, CNC Programming, Methods Planning
and Inspection
• State of the Art machining equipment – CNC controls, automatic tool changers,
part probing, and multiple spindles
• Latest machining technology for rapid material removal – ceramic turning and milling,
CBN grinding, EDM
• Technical expertise to develop and produce complex, multi level fabrications and
assemblies
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Key Technologies
Paradigm Group Capabilities Complexity Key
5
4
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Turning (live spindle)
5-Axis High Milling Speed
5-Axis CBN Grinding
4-Axis CNC Sinker EDM
• Advance Modular Assembly
• In-House Toolmaking
• Welding / Brazing
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Ceramic Turning
5-axis Mill / Drill
Grinding
Sinker EDM
Welding
Assembly
Product Testing, NDT, Airflow
In-House Toolmaking
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3
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Turning
4-Axis Mill / Drill
Grinding
Sinker & Wire EDM
• In-House Toolmaking
2
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1
• Rough Turning
• Splitting
Sinker & Wire EDM
Rough & Finish Turning
3-Axis Mill / Drill
Surface Grinding
Key Technologies
Paradigm Group Capabilities Complexity Key
Tempe, AZ
5
Malden/Peabody, MA
Berlin, CT
COMPLEXITY
4
Guaymas, MX
3
Tunisia
2
1
10”
20”
30”
40”
50”
OUTER DIAMETER
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60”
70”
240”
New Products & Technologies
GENX
FINS/FOS/OGV
CF34-8
Front Frame
TCF
Full Assy
TCF
Outer Case
GE90
HPT Case
GE90 FOS
and OGV
F110
Fan Case
GENX Fairing
& Panels
Larger Assemblies
Vertically Integrated
Technology driven
2004
2005
2006
2007
2008
2009
2010
2011
EDM Grind
EDM Cooling Holes
Robotic Clad Weld
Single / Twin 5-Axis Mills, CMM’s, 4-Axis Sinker EDM, 5-Axis CBN Grind, High Pressure Coolant Lathes
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Paradigm Precision Customers
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Malden Operations
Malden Operations consist of:
• 78,000 sq ft Malden facility, opened in 1965
• 69,000 sq ft Peabody facility, opened in 2008
• 199 employees
Malden Specializes in:
• Multi-Axis Machining of Cast and Forged Products
• Complex, Multi-Level Fabrications and Assemblies
Capabilities include:
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Turning up to 64” on 37 CNC machines
4 and 5-Axis Milling up to 72” on 23 CNC machines
5-Axis CBN Grinding up to 30” on 3 CNC machines
13 EDM machines (wire and sinker)
CMM inspection up to 76” on 7 machines
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Malden Production Line
Turbine Case
Combustion Liner
FWD Inner Nozzle Support
Turbine Center Frame
Panels & Fairings
Outlet Guide Vane
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Malden Production Line
FWD Outer Seal
IGV Ring Assembly
Mid-Frame
HPT Case
Unison Ring
Split Compressor Case
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Peabody Key Machines
Campbell Grinder
Parpas Mill
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Exeron EDM
Wire EDM
Olympia Lathe
Brown & Sharpe CMM
Malden Key Machines
Yasda
A92
Emerald
Blue Phoenix VTL
1260
Parpas Twin Mill
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Berlin Operations
Berlin Operations consist of:
• 70,000 sq ft Berlin facility, acquired in 2008
• 68 employees
Berlin Specializes in:
• Ability to machine components up to 20 ft in diameter
• Rapid prototyping, development and production of
large cases, frames, housings, shafts and diaphragms
Capabilities include:
• 3 and 4-Axis Milling and Boring
• Large Diameter Turning
• Wire EDM and Grinding
In-House special processes include:
• FPI, Welding, and EDM
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Berlin Production Line
Westinghouse Reactor Part
150” Diameter
# 1 Rear Disk
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Large Split Casing
Case, ISO Grid
Fan Case 100 x 15
P & W Bell
Berlin Production Line
Bleed Duct P & W
WST A
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Electro Magnetic Field Container
Fan Case 105 x 52
Sikorsky Rotor Test Stand
LPT Tube
Berlin Key Machines
5-Axis Toshiba
5-Axis Table on Table
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Big Blue G & L
Small Schiess
4-Axis G & L
Large Schiess
Tempe Operations
Tempe Operations consist of:
• 38,000 sq ft Tempe facility, acquired in 1977
• 99 employees
Tempe Specializes in:
• Utilizing mixed model cells with optimized machine
layouts, quick change tooling and multiple spindle
machines to minimize part cost and cycle time
• Production of segments, actuation rings, rotating seals,
lug rings and split cases.
Capabilities include:
• Turning up to 36” on 32 CNC machines
• 4 and 5-Axis Milling up to 40” on 14 CNC machines
• Wire EDM, Adhesive Bonding, Welding, Heat Treat and FPI
and Surface Enhancement
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Tempe Production Line
Actuating Rings
Stationary Air/Oil Seal
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Compressor Case
Hangers
Casing
AFT Stationary Air Seal
Tempe Production Line
Inner Combustion Liner
Outer Liner
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Turbine Interstage Seal
Bolt Cover
Lug Rings
Impeller Shroud
Tempe Key Machines
Matsurra Twin Spindle
Sodick EDM
CMM
5-Axis Dual Spindle
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Doosan
HAAS VF3
Eurocast Operations
Tunisia Operations consist of:
• 40,000 sq ft Tunisia facility, established in 2001
• 105 employees
Tunisia Specializes in:
• Enables Paradigm Precision to offer its customers a low
cost pole solution in North Africa for both casting,
machining and assembly.
Capabilities include:
• Air melt investment casting up to 125 lb pour weight
• 3 and 4-Axis Milling , Turning, and Grinding
• Vacuum melt casting capability
In-House special processes include:
• FPI, MPI, X-Ray, TIG Welding, Orbital Welding, EDM,
Vacuum Heat Treat, Airflow and Electro Polish
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Tunisia Investment Casting
Vacuum Melt
In718, In738, U500, FSX-414, Rene
77, In625, N-155, MarM509
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Air Melt
Eurocast – Co, Ni, Fe, Stainless Steel
Tunisia Production Line
Swirler Assembly
Valve Body
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Swozzle
Nozzle
Nozzle Swirler
Strut End
Tunisia Key Machines
Autoclave
Milling Machine
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Caustic Leach Installation
Wax Injection Press
Heat Treatment Furnaces
X-Ray Unit
Tunisia Key Machines
Electropolish System
Dry Area
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Introduction Melt Furnace
CMM
Dipping Area
Mold Preheat Furnace
Guaymas Operations
Guaymas Operations consist of:
• 33,000 sq ft Guaymas facility, established in 1998
• 75 employees
* New 70,000 Sq Ft aerospace facility being built
Guaymas Specializes in:
• Enables Paradigm Precision to offer its customers a low
cost pole solution in the Americas
• Guaymas acts as both a direct source for rough and finish
machined product to end users as well as other Paradigm
Precision sites
Capabilities include:
• Turning up to 80” on 34 CNC machines
• 3 and 4-Axis Milling up to 60” on 9 CNC machines
• Wire and Hole Popper EDM
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Guaymas Production Line
Split Case
AFT Nozzle Support
FWD Outer Seal
Strut, Turbine Center Frame
Support, Nozzle-HPT
Fan Case, Inner Shell
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Guaymas Production Line
Bridge
Fishmouth Inner
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TCF Case
Flange FWD
Fan Case, Inner Shell
Housing, Assembly Compressor
Guaymas Key Machines
Toyoda Mill Machine
Phoenix
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Machining Bridges
2 Shefield CMM
VTL Hass SL 40
Awea Mill Machine
Paradigm Mixed Model Manufacturing Plan
Tempe Operations
Malden Operations
Tunisia Operations
Guaymas Operations
Mexico Machining Alignment
Tunisia Casting Alignment
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Paradigm Mixed Model Manufacturing Plan
Mexico Machining Alignment
West Coast :
Carlton (Paramount, CA)
Firth – Rixson Forged Metals (Fontana, CA)
Firth – Rixson Schlosser (Rancho Cucamonga, CA)
Mattco (Paramount, CA)
Chen-Tech (Irvine, CA)
Firth – Rixson (Verdi, NV)
Southwest :
Wyman Gordon (Houston, TX)
Mexico :
Frisa Aerospace (Monterrey, Mexico)
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Paradigm Mixed Model Manufacturing Plan
Mexico Machining Alignment
Paradigm Boston / Tempe Secondary Processing Inter-Dependency
100+ in Southwest USA:
Dickson Technology (Laboratory Testing)
Plasma Technology (Plasma Coating)
Metal Surfaces (Nickel Coating)
Chemresearch (Anodize, Chemfilm)
Ellison Surface (Plasma Coating)
Chromalloy (Plasma Coating)
Bolt’s Metallizing (Plasma Coating)
Phoenix Heat Treating (Heat Treating)
Metal Improvement Company (Shot Peen)
0 in Mexico
150+ in Northeast USA:
Westfield (Plating)
Fountain (Plating)
Ellison (Coatings)
Accurate (Brazing)
Central (Metal Finishing)
BASF (Coatings)
Hansen (ETCH/FPI)
Jet Tech (Coatings)
FM Callahan (Plating)
Bodycote (HT)
Sematech (Corrosion Protection)
Metals Testing (Etch & Mag Particle
PTI Industries (Cleaning)
Note: 85% of Complex Product Lines Require Several Levels of Secondary Processing
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Large Casing Mixed Model Example
Mexico Machining Alignment
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Forging from US West Coast
INCO 718 Forging
Semi-Finish turned in Guaymas to stock .050
Large 51" Machined INCO718 Case
Malden
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Paradigm
Malden Mexico Mixed Model
Machining Hours
81.0
40.0
41.0
81.0
Rate per Hour
$100.00
$100.00
$50.00
$74.69
Total Cost
$8,100
$6,050
Savings / Part
-$2,050
% Value Add Reduction
-25.3%
Centerframe Assembly Process Example
Mexico Machining Alignment
Total Assembly
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Malden
Malden
Mexico
Paradigm
Mixed Model
Machining Hours
100.44
40.00
60.44
100.4
Rate per Hour
$97.10
$97.10
$50.00
$68.76
Total Cost
$9,752
$6,906
Savings / Part
-$2,847
% Value Add Reduction
-29.2%
Paradigm Mixed Model Manufacturing Plan
Tunisia Casting Alignment
In-House Special Processes Performed at Tunisia Plant :
-FPI
-MPI
-X-Ray
-TIG Welding
-Orbital Welding
-EDM
-Vacuum Heat Treat
-Airflow and Electro Polish
-Vacuum Melt & Air Melt Investment Casting
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Paradigm Mixed Model Manufacturing Plan
Tunisia Casting Alignment - Samples
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Paradigm Mixed Model Manufacturing Plan
Mexico Machining & Tunisia Casting Alignments
• Minimize transportation cost from the major US and Mexican forging sources shipping via
Guaymas to Tempe/Malden
• Integrates 35+ years of high technical aerospace knowledge available in Paradigm’s domestic
operations, ensuring reliable quality performance
• Leverages low cost region value by combining the shop rate benefit
• Utilizes the 100+ “special process” sources in Phoenix AZ & New England areas
• Paradigm performs as the single point of contact for the customer via controlling all aspects of
product progression through the internal supply chain capabilities
• Incorporates compliance to customer specifications and accredited quality system throughout
the manufacturing process at Tempe/Malden sites
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Summary
• Paradigm Precision is strategically prepared for the transition from single
product procurement to larger project based product line solutions
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Integrate Paradigm’s “Mixed Model” approach
Drive lean tenets via cellular applications
Incorporate secondary processing disciplines in-house
Ensure best technology applied for developing manufacturing processes
50K – 100K shop hours per year projects
• Continue to pursue unique manufacturing capabilities via acquisitions in Aerospace
Defense and Power Generation industries
• Dedicated to providing the highest quality products and service
levels in the industry while improving our competitive posture
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