Intelligent Power Solutions

Smart Water for Smart Cities Workshop

2:00pm Tuesday May 20, 2014

Presented by Mike Drescher

Intelligent Power Solutions

What are Intelligent Power Solutions?

Why is this important to Me?

What are the advantages?

How do we accomplish this?

Motor Control Centers Switch Gear

Intelligent Power Solutions

TODAY “My Power Distribution System does it’s job to deliver Safe Power throughout my facilities and processes.” “I require all installations of Switch Gear to include a main metering section so I can see the power usage and also use the meter to examine additional information if there is a cause to troubleshoot. They should be capable of being networked, but we never hooked them up.”

Intelligent Power Solutions

Today “Everything in my MCC is wired back to the PLC to run my processes. Except the Powerlogic power meter. We run our plant and pumps based on the PLC program. I do not know if effeciency or overall asset utilization are concerns for how the program is setup, besides how would we measure the requirements of the individual loads without adding a whole bunch of additional equipment and cost?”

Intelligent Power Systems Deliver PowerPact TM with Micrologic TM in Model 6 LVMCC

1. Process Availability

Benefits of the : ● Complete Protection Intelligent components provide advanced diagnostics ● Advanced Monitor Know Why, When and How often, not just What ● Informed Control Automate decisions for critical processes, increase quality ● Predictive Maintenance (Tesys T) Asset management strategy - repair focused to reliability focused ● Know that your people and processes are always productive and safe.

Schneider Electric – PowerPact with Micrologic Power Communication 5

Intelligent Power Systems Deliver PowerPact TM with Micrologic TM in Model 6 LVMCC

2. Equipment Flexibility

Simple reliable pieces make complex productive systems ● Complete Offer Power distribution, power monitoring, motor control, automation ● Incorporated Functionality Fewer components, less wiring, more compact, less maintenance Common Devices with Expanded Capabilities and Functionality.

● Software Advantage Hardware trade-off ● Enterprise Integration Commissioning, Automation, SCADA Schneider Electric – PowerPact with Micrologic Power Communication 6

Intelligent Power Systems Deliver PowerPact TM with Micrologic TM in Model 6 LVMCC

3. Energy Management

Make the most of your Energy.

● Energy Efficiency (passive) versus Energy Management (active) ● Reporting Compliance Legislation, Tax, Reporting, Rebates, Incentives, Social Pressure ● Device-Level Metering Line, Process, Batch, Customer level information ● Power Quality Motor Optimization - PF, Over/Under voltage, Over/Under load, Phase imbalance Schneider Electric – PowerPact with Micrologic Power Communication 7

Intelligent Power Systems Deliver PowerPact TM with Micrologic TM in Model 6 LVMCC

4. Remote Operation

Monitor and control your system safely and efficiently anywhere.

● Electrical Safety Separation of people and equipment ● Operational Efficiency Simplify large complex process with concentrated information ● Isolation Accessibility Equipment location versus resource locations ● Security

Control access to your system

Schneider Electric – PowerPact with Micrologic Power Communication 8

Intelligent Power Systems Deliver PowerPact TM with Micrologic TM in Model 6 LVMCC

5. Customer Site Integration

Assure equipment is right for your enterprise.

● Compact System

Intelligent integration of power, automation and communication

● Certified Solution

Manufacturer tested, labeled, and documented

● Turn Key Installation Simplify customer connections, commissioning and troubleshooting ● Efficient Maintenance Schneider Electric – PowerPact with Micrologic Power Communication 9

A Full Tool Kit of intelligent Devices and Components Provide Network Connectivity & Access to Energy Information

MCC Fundamentals

●Single source for coordination of components ●Less line side power wiring than separate controls ●Space-efficient packaging ●Optimum configuration flexibility ●Concentrate maintenance to a centralized area ●Fault containment ●Electrical component isolation

Intelligent Power Solutions ●Intelligent Power Solutions are ●Motor Control Centers and components upgraded to include high speed communications to:

– Monitor status, condition and potentially energy usage of connected loads and components.

– Monitor overall power and energy.

– Provide information to aid maintenance and troubleshooting.

– Provide advanced control for connected devices simplifying and reducing control system components, reducing wiring and improving control and information.

Intelligent Model 6 MCC Components

Metering & Monitoring Motor Starters Network Cabling Intelligent Overload Relays Mains & Feeders AC Drives Automation SoftStarts

Traditional Field Wired System

Control Network Control Panel MCC PLC or Remote I/O Drop

• Stand alone control panel remotely located • Typically PLC, PC, DCS, or Remote I/O • Field wired to terminal blocks in MCC • Field tested for correct device operation • Field documentation and labeling

Hardwired I/O

Centralized

• • • •

Full section I/O construction in each MCC Factory inter-wired apart terminal blocks Factory tested for correct device operation Factory documented and labeled

Hardwired I/O

Control Network PLC or Remote I/O Drop

Distributed

• • • • •

I/O Unit located in each shipping split Factory interwiring within ship split No need to re-connect terminal blocks Factory tested for correct operation Communication connects I/O Units Centralized

• • • •

Full section I/O construction in each MCC Factory inter-wired apart terminal blocks Factory tested for correct device operation Factory documented and labeled

Hardwire vs. Network

● Control System Architecture ● DCS ● PLC ● Amount and type of data desired ● Primarily digital data ● Few Drives, speed reference ● Skill Level Of Technicians ● Familiar construction and operation ● Common with other equipment ● Set up with dials and switches ● Network benefits ● Flexibility and Expandability of data ● Single network solution ● Multiple networks available ● Network parameter management on one cable ● Monitor analog data such as motor current ● Networks ● CANopen ● DeviceNet ● Modbus ● PROFIBUS ● Ethernet (Modbus TCP)

Trunk and Drop Fieldbus

● Modbus & PROFIBUS ● Class 2 ● 600V • DeviceNet & CANopen • Class 1 ● Cable ● Factory-molded Enclosed ● “Trunk and Drop” ● Expandable ● Unit mounted sections contain 6 drops ● Network Communication Barrier ● Optional for DeviceNet / CANopen ● Accessibility

Ethernet (Modbus TCP)

Cable ● Star topology ● Homerun to switch ● Expandable ● Limited by switch port count ● Network Communication Barrier ● Required ● Accessibility

Model 6 Intelligent Motor Control Center Standard Motor Loads

●Standardize with a TeSys T in i MCC

Protection & Control Details

● Control Power ● 24Vdc ● 100 – 240Vac ● Current Rating ● 0.4 – 8A ● 1.35 – 27A ● 5 – 100A ● Inputs & Outputs ● 6 inputs ● 4 outputs ● Ground CT ● PTC input ● Expansion Module ● 4 discrete inputs ● 3 Phase Voltage inputs (0~690VAC) ● Thermal Overload Trip Curve ● Inverse Thermal class 5 - 30 ● Current dependent ● Current, Frequency ● Long start, Jam ● Over current, Under current ● Current unbalance ● Phase Loss, Phase Reversal ● Ground fault (internal or external) ● Temperature ● PTC, PT100 / NTC analogue ● Voltage and Power Monitoring ● Voltage unbalance ● Phase Loss, Phase Reversal ● Over voltage, Under voltage ● Load shedding, Auto Restart ● Process Overload / Underload ● Power kW, Power Factor

Protection & Control Overview

Voltage Expansion Module

Additional Motor Protection • Over / Under Voltage • Over / Under Power Factor • Over / Under Power • Load shedding • Auto Restart • Voltage phase imbalance, lost and reversal Additional Inputs • 4 discrete inputs (externally powered, isolated) •Input Power supply (24 VDC

or

• 100-240 VAC 50/60Hz) • 3 Phase Voltage inputs (0~690VAC) • Powered by Motor Management Controller

Control Operator Unit

● Functions ●

Configure parameters

●

Display selected values

●

Local Control

● Monitor Alarms ● Use ● Commissioning ● Operation

PowerSuite Configuration Software

●Functions ● Configure parameters ● Monitor Alarms ● Display real-time values ●Use ● Commissioning ● Operation ● Storage and Transfer

TeSys T: Motor Management System

X X X

Control Unit Operator External CT PC with PowerSuite Ground CT

Ethernet TCP/IP

Native protocol connectivity Voltage & I/O functions Remote control and monitoring For up to 810A Hearth Leakage protection

Fast Device Replacement (FDR)

● Allows replacement without re-configuration ● Server automatically stores IP address and operating parameters ● Server automatically configures the replacement TeSys T with IP addressing and operating parameters.

● Central Servers

● Premium, Quantum, M340, M580 PLC’s /PAC’s

iPMCC

Detailed Energy Data from iPMCC

Allows for individual intelligent load control of the plants largest consumers.

• One network technology for the plant • Devices directly accessible from the Engineering station • Embedded web pages are used to build flexible local HMI station with full device information

Web Server - Ethernet

PowerPact

TM

with Micrologic

TM

Molded Case Circuit Breakers

Direct Access to Energy Information in Gear and MCC’s

PowerPact with Micrologic Circuit Breakers

Direct Access to Energy Management New-generation circuit breakers with industry leading performance, measurements and protection

Smart: A meter in every breaker Safe: Combine safety and performance Simple: Easy to select, install, and use

Increased energy availability Safety and Protection Energy measurement and control

Square D by Schneider Electric LV Electronic circuit breakers

New PowerPact H, J, and L with Micrologic Circuit breaker and automatic switch Fixed or draw-out

NEW Frame

PowerPact H & J 15 to 250 A

PowerPact R 240 to 3000 A Masterpact 800 to 6000 A

PowerPact L 70 to 600 A

PowerPact P 100 to 1200 A

PowerPact

TM

with Micrologic

TM

Direct Access to Energy Management

Circuit Breakers

●

Cost-effective metering circuit breakers allow users to monitor, analyze, and adjust energy consumption throughout facilities

●Reduce Energy Consumption:

●

Identify large consumers ●Optimize Energy Costs:

●

Manage consumption peaks and avoid penalties ●Improve energy Availability :

●

Identify overloaded equipment or power reserves and communicate

PowerPact

TM

with Micrologic

TM

Breakers

Direct Access to Energy Management

●System Flexibility

Circuit

● Adjustable protection settings shapes profile of trip curve to fit each load ● Zone selective interlocking allows coordination of short-time and ground fault ● Easily modified configurations and functionality for changing customer needs

PowerPact H, J, and L with Micrologic flexible and efficient

●

LV circuit breaker

(  600 V) ●

Fixed, I-line, draw-out or plug-in

●

3 frames, 6 ratings

● H-frame: 60/100/150 A: 3P ● J-frame: 250 A: 3P ● L-frame: 250/400/600 A: 3P, 4P ●

4 performance levels:

●

18, 35, 65, 100 kA

@ 480 V ratings ●

Accessories and auxiliaries

● Accepts same accessories as thermal magnetic PowerPact range ● Plus, new and innovative options for communications, status indication and monitoring

Fixed I-line Plug-in base Draw-out

Trusted Micrologic protection for basic applications

●

Micrologic 3 Standard Electronic Trip Units

● LI version ●Long time pickup, ●Long time delay ●Instantaneous ● LSI version ● Long time pickup ● Short time pickup ● Instantaneous ●

Reliable Micrologic technology now delivering solid state protection in a compact design

● Long time settings in amperes (no need for multiplier calculations) Micrologic 3.2 (LI) Micrologic 3.2S (LSI)

Micrologic with integrated measurement & communication

●

Micrologic 5 and Micrologic 6 incorporating measurement

● Built-in LCD display unit ● Measurement A: Ammeter ● Measurement E: Energy and Ammeter ● Micrologic 5 (LSI) includes five adjustments

●LT pickup and delay ●ST pickup and delay ●Instantaneous

● Micrologic 6 (LSIG) adds ground fault equipment protection – pickup and delay adjustments ●

Capability for front display module

● Optional remote display unit for Micrologic 5/6 ●

Communication with Modbus

● Optional communication module available

PowerPact

TM

with Micrologic

TM Direct Access to Energy Management

Circuit Breakers

Choose the right trip unit model for each application…

H, J, and L (15 – 600A)

Standard Ammeter Energy

P and R (up to 3000A)

Standard Ammeter Energy Power Harmonic Adj. Protections True RMS Thermal Imaging Current Meter LED Trip Ind.

ZSI Power & Energy Meter kWh Frequency Power Factor THD

PowerPact TM with Micrologic TM in Model 6 LVMCC

Communications and Networking

●What is the purpose of combining communications with CB protection and measurement in every MCC unit?

● Remote (& Secure) monitoring of energy consumption and power quality ● Data availability wherever & whenever ● Maintenance Operations Enablers: ● Centralization ● Simplification ● Predictive Strategies

The circuit breaker is the direct source of relevant information (protection, metering, and maintenance) to be transmitted instantaneously whenever and wherever it is needed

Schneider Electric – PowerPact with Micrologic Power Communication 39

PowerPact TM with Micrologic TM in Model 6 LVMCC

Communication: flexibility and simplicity

● Plug and Play connections ● IFM Module & Front Display Module ● No tools, no parameter setting ● RJ45 Connectors ● Communications & Networking ● Interface to Modbus, PROFIBUS, DeviceNet, Ethernet (Modbus TCP) networks ● Compatible with ION-E software ● Web page enabled ● Flexible easily-upgradeable architecture ● Free software available for simple set-up and programming of trip units outside of networked system ● Download from Schneider Electric website Schneider Electric – PowerPact with Micrologic Power Communication 40

PowerPact TM with Micrologic TM in Model 6 LVMCC

Communication Module (IFM)

●Safe and simple device connection to a Modbus network ● NSX cord provides Plug and Play RJ45 connection to circuit breaker trip unit and communicating accessories ●Modbus address switches ● Modbus address range is 1 to 99 ● Set easily with dials on front of device ●Automatic configuration ● Automatic adaptation to the Modbus network Parameter (speed, parity) ●Modbus locking pad ● Inhibits Modbus writing to Micrologic trip unit ●Test button for easy connection verification ● Tests the connection between all the modules connected to the Modbus interface module Schneider Electric – PowerPact with Micrologic Power Communication 41

PowerPact TM with Micrologic TM in Model 6 LVMCC

Network Topology – iMCC with Modbus Supervisory Level (PLC, DCS, SCADA, Enterprise Mgmt) Customer Communication Network Modbus Communication interface (MCC Network Connector) MCC Communication Bus (Trunk & Drop) 24Vdc ULP Modbus 24vdc Power Supply Customer Network Masterpact

Schneider Electric – PowerPact with Micrologic Power Communication

Feeder . . .

Modbus IFM FDM121 Display Feeder Tesys T FVNR . . .

VFD . . .

Meter

42

PowerPact TM with Micrologic TM in Model 6 LVMCC

Network Topology – iMCC with Web Pages Supervisory Level (PLC, DCS, SCADA, Enterprise Mgmt) Customer Communication Network Ethernet Communication interface (MCC Network Connector) MCC Communication Bus (Trunk & Drop) 24Vdc ULP Modbus 24vdc Power Supply Customer Network Ethernet Masterpact

Schneider Electric – PowerPact with Micrologic Power Communication

Feeder . . .

Modbus IFM FDM121 Display Feeder Tesys T FVNR . . .

VFD EGX300 . . .

Meter

43

PowerPact TM with Micrologic TM in Model 6 LVMCC

Network Topology – iMCC with Ethernet (Modbus TCP) Ion Enterprise / Power Logic SCADA Customer Communication Network Communication interface (Ethernet Switch) Ethernet (Modbus TCP) MCC Network (Star Topology) Tesys Port 24Vdc Ethernet Switch (Managed or Unmanaged) ULP Modbus Ethernet (Modbus TCP) 24vdc Power Supply Customer Network Masterpact

Schneider Electric – PowerPact with Micrologic Power Communication

Feeder . . .

Modbus IFM FDM121 Display Feeder Tesys T FVNR . . .

VFD . . .

Meter

44

PowerPact TM with Micrologic TM in Model 6 LVMCC

Network Topology – iMCC with PROFIBUS Ion Enterprise / Power Logic SCADA Customer Communication Network PROFIBUS Communication interface (MCC Network Connector) MCC Communication Bus (Trunk & Drop) Anybus Gateway 24Vdc ULP Modbus PROFIBUS 24vdc Power Supply Customer Network Masterpact

Schneider Electric – PowerPact with Micrologic Power Communication

Feeder . . .

Modbus IFM FDM121 Display Feeder Tesys T FVNR . . .

VFD . . .

Meter

45

PowerPact TM with Micrologic TM in Model 6 LVMCC

Network Topology – iMCC with DeviceNet Ion Enterprise / Power Logic SCADA Customer Communication Network DeviceNet Communication interface (MCC Network Connector) MCC Communication Bus (Trunk & Drop) Anybus Gateway 24Vdc ULP Modbus DeviceNet 24vdc Power Supply Customer Network Masterpact

Schneider Electric – PowerPact with Micrologic Power Communication

Feeder . . .

Modbus IFM FDM121 Display Feeder Tesys T FVNR 24Vdc . . .

VFD . . .

Meter

46

PowerPact TM with Micrologic TM in Model 6 LVMCC

Breaker Status Control Module (BSCM) Remote status indication & Remote control

●Applicable to all PowerPact H, J, and L with Micrologic Circuit Breakers ● NSX cord is required for communication system connection ●Status indications: ● ON or OFF position (O/F) ● Trip indication (SD) ● Fault-trip indication (SDE) ● Number of operations (Micrologic 5/6) ● Number of trips (Micrologic 5/6) ● Event time-stamping: O/F, tripping (Micrologic 5/6) ●Control functions: ● When combined with Communicating Motor Operator ● Allows remote control of Open, Close, and Reset Schneider Electric – PowerPact with Micrologic Power Communication 47

PowerPact TM with Micrologic TM in Model 6 LVMCC

SDx Remote indication relay module

●Applicable to PowerPact H, J and L with Micrologic Circuit Breakers ● Trip units include Micrologic 3, 5 and 6 ●2 static outputs: ● SD2 : overload trip indication ● SD4 : (not utilized with Micrologic 3) ● Overload prealarm Micrologic 5 ● Ground fault trip indication Micrologic 6 ● Both outputs can be re-programmed for Micrologic 5 and 6 ●Automatic reset when closing the breaker ●Outputs characteristics ● 24 up to 415 VAC/VDC . Max 80 mA * Exclusive of MN/MX and OF1 Schneider Electric – PowerPact with Micrologic Power Communication 48

PowerPact TM with Micrologic TM in Model 6 LVMCC

SDTAM Early break of contactor

●Applicable to PowerPact H, J, and L with Micrologic Circuit Breakers equipped with motor trip units ●2 static outputs ● SD2 : Overload trip indication ● SD4 : opening of the contactor 400 ms before the breaker trip order ● Micrologic 2 M: overload, phase unbalance ● Micrologic 6 M: overload, phase unbalance, Jam, Underload and Long start ●Reset ● Manual : pushbutton to switch off the supply ● Automatic : adjustable delay from 1 to 15 min ●Outputs characteristics ● 24 up to 415 VAC/VDC . Max 80 mA * Exclusive of MN/MX and OF1 Schneider Electric – PowerPact with Micrologic Power Communication 49

PowerPact TM with Micrologic TM in Model 6 LVMCC

Communicating Motor Operator Remote Control

●Applicable to PowerPact H, J, and L with Micrologic Circuit Breakers ● Demand response / Load shedding ● Automated distribution systems ● Centralized control ●Modbus communication allows commands via remote system ● BSCM required to send and receive signals ●SDE adapter connected in series for tripping action ●220 / 240 Vac control power Schneider Electric – PowerPact with Micrologic Power Communication 50

PowerPact TM with Micrologic TM in Model 6 LVMCC

Communicating Motor Operator (cont.) Remote Control

●Auto/manual selection ● Protected by a sealable cover switch ●Manual selection: switch set to “manu” ● Charging via a lever ● Open and close commands via two pushbuttons O and I ● Remote position indication ●Automatic: switch set to “auto” ● Open and close commands via two impulse-type orders ● Remote action only ● Blocks the ON/OFF buttons and the setting lever ● Manual reset required if trip due to electrical fault Schneider Electric – PowerPact with Micrologic Power Communication 51

PowerPact TM with Micrologic TM in Model 6 LVMCC

ION-Enterprise Software (interface with PowerLogic)

●Full supervision features to manage an electrical distribution network ● All the communicating devices in one or several MCCs are connected to a server with installed electrical distribution management software ● To take advantages of the information available on LV circuit breakers ● To access easily with the web browser from your computer ● To monitor several factories/MCCs/Equipment ● To create reports, analysis tool

View device data through a simple browser – no software needed EGX300

EGX300 web page Data log files Trend plots

Pull information into web pages from other PowerLogic proxy (PM8ECC, EGX100) ION 6200 PM800 Micrologi c Trip Unit Sepa m

Schneider Electric – PowerPact with Micrologic Power Communication 52

PowerPact TM with Micrologic TM in Model 6 LVMCC

Networked Intelligent Power Solution

Schneider Electric – PowerPact with Micrologic Power Communication ..\Drives Showcase\water_ emis_v4.exe

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