Blueprint Reading for the Machine Trades, Sixth Edition Unit 15

Download Report

Transcript Blueprint Reading for the Machine Trades, Sixth Edition Unit 15

Blueprint Reading for the
Machine Trades, Sixth Edition
Unit 15: Spur Gear Terminology
Russ Schultz and Larry Smith
PowerPoint presentation created by
LaVonne Vichlach
1
Spur Gear Terminology



Addendum-radial distance on tooth
from pitch circle to outside circle
Center distance-center-to-center
distance between axes of two meshing
gears
Chordal addendum-radial distance from
the top of the tooth to the chord of the
pitch circle
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
2
Spur Gear Terminology



Chordal thickness-length of chord along
the pitch circle between the two sides
of the tooth
Circular pitch-length of pitch circle arc
between corresponding points of
adjacent teeth
Circular thickness-thickness of tooth
measured along chord of pitch circle
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
3
Spur Gear Terminology



Clearance-distance allowed between top of
tooth and bottom of mating tooth space-to
avoid interference when meshing
Dedendum-redial distance on tooth from
pitch circle to root circle
Diametral pitch-ratio of number of teeth to
the number of inches of pitch diametermating gears must have same diametral pitch
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
4
Spur Gear Terminology



Number of teeth-total quantity of teeth
formed along the pitch circle
Outside diameter-maximum diameter
Pitch diameter-diameter of pitch circle
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
5
Spur Gear Terminology


Pressure angle-standard angle at which
pressure from the tooth of one gear is
passed to tooth of another-involute
gears use 14 1/2° or 20°
Root diameter-diameter of the root
circle
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
6
Spur Gear Terminology
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
7
Spur Gear Formulas
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
8
Spur Gear Terminology
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
9
Spur Gear Terminology
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
10
Spur
Gear
1. What is the
outside
diameter of
the spur
gear?
6.500
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
11
Spur
Gear
2. What is the
pitch
diameter of
the spur
gear?
6.00
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
12
Spur
Gear
3. Are mating
spur gear
spacings
determined
by (a) their
OD or (b)
their PD?
(b) their PD
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
13
Spur
Gear
4. What
pressure
angle is
specified?
20°
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
14
Spur
Gear
5. Calculate the
addendum
using the
formula on
page 357.
.25
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
15
Spur
Gear
6. Calculate the
dedendum
using the
proper
formula.
.28925
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
16
Spur
Gear
7. Calculate the
root
diameter.
5.4215
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
17
Spur
Gear
8. What is the
minimum
wall
thickness
between the
bore and the
hub?
.369
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
18
Spur
Gear
9. Show the
limits of the
gear
thickness.
.9951.005
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
19
Spur
Gear
10. What is
the
thickness
of the
spokes?
.50
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
20
Spur
Gear
11. What is the
width of the
keyway?
.250
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
21
Spur
Gear
12. What is the
fillet radius?
.25
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
22
Spur
Gear
13. What is the
length of
each
spoke?
1.25
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
23
Spur
Gear
14. What is the
approximate
spoke width
midway
between
the hub and
the rim?
.94
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
24
Spur
Gear
15. Would a
mating
gear have a
diametral
pitch of
(a) 4, (b) 5,
or (c) 8?
(a) 4
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
25
Splined
Shaft
1. What
method of
dimensioning
was used?
dual
dimensioning
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
26
Splined
Shaft
2. What type of
section was
used on the
left side of
the shaft?
broken-out
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
27
Splined
Shaft
3. What type of
view was
drawn to
dimension
the neck?
partial
enlarged
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
28
Splined
Shaft
4. What is the
metric
diameter of
the neck?
11
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
29
Splined
Shaft
5. What is the
outside
diameter
(inches) of
splines A and
B?
1.000
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
30
Splined
Shaft
6. Is the
specified
material (a)
carbon steel
or (b) an
alloy steel?
(a) carbon
steel
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
31
Splined
Shaft
7. How many
chamfers are
to be
machined on
the outside?
6
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
32
Splined
Shaft
8. What
pressure
angle is
specified for
the splines?
20°
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
33
Splined
Shaft
9. Are the
spline teeth
(a) parallelsides or (b)
involute?
(b) involute
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
34
Splined
Shaft
10. What is the
pitch
diameter
(inches) of
the spline?
.9286
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
35
Splined
Shaft
11. What are
the metric
limits of the
shaft
length?
177.55 –
178.05
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
36
Splined
Shaft
12. What is the
metric
depth of the
blind hole?
44.5
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
37
Splined
Shaft
13. What is the
effective
length
(inches) of
spline A?
(Include the
chamfer.)
.75
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
38
Splined
Shaft
14. What is the
length
(inches) of
spline B?
(Include the
chamfer.)
1.594
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
39
Splined
Shaft
15. What is the
length
(inches) of
the .812
Dia?
1.3695
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
40
Splined
Shaft
16. What is the
maximum
length
(inches) of
the 1.125
Dia?
1.52
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
41
Splined
Shaft
17. What is the
minimum
length
(millimeters)
of the .812
Dia?
33.41
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
42
Splined
Hub
1. How many
teeth does
the external
spline
contain?
20
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
43
Splined
Hub
2. How many
teeth does
the internal
spline
contain?
11
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
44
Splined
Hub
3. What is the
maximum
OD of the
part?
1.738
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
45
Splined
Hub
4. What is the
minimum ID
of the part?
.6306
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
46
Splined
Hub
5. What is the
pressure
angle of the
teeth?
20°
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
47
Splined
Hub
6. Are the
spline teeth
(a) involute
or (b)
parallelsided?
(a)
involute
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
48
Splined
Hub
7. What is the
diametral
pitch of the
external
spline?
12
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
49
Splined
Hub
8. What is the
diametral
pitch of the
internal
spline?
16
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
50
Splined
Hub
9. What is the
pitch diameter
of the external
spline?
(Calculate.)
1.6667
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
51
Splined
Hub
10. What is the
pitch
diameter of
the internal
spline?
(Calculate.)
.6875
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
52
Splined
Hub
11. What is the
maximum
length of
the 1.250
diameter?
(Disregard
radius.)
.361
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
53
Splined
Hub
12. What is the
minimum
length of
the 1.250
diameter?
(Disregard
radius.)
.338
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
54
Splined
Hub
13. What size
pins are
specified for
measuring
the external
spline?
.1600
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
55
Splined
Hub
14. How many
chamfers
does the
part
contain?
3
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
56
Splined
Hub
15. What is the
carbon
content of
the steel?
0.20%
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
57
Splined
Hub
16. What type
of section is
the top
view?
full
section
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
58
Splined
Hub
17. What type
of lines are
used to
represent
teeth on the
front view?
phantom
lines
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
59
Splined
Hub
18. What is the
maximum
surface
roughness
tolerance
specified?
250
Microinches
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
60
Splined
Hub
19. What
Rockwell
hardness is
specified?
(Include the
letters.)
RC 56 Min
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
61
Splined
Hub
20. What is the
diameter of
the bar
stock
specified?
1.750
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
62
Spur
Gear
1. What
diametral
pitch would
be required
for a mating
gear?
10
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
63
Spur
Gear
2. Do the
material
specifications
designate a
carbon steel
or an alloy
steel?
Alloy
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
64
Spur
Gear
3. Do the
geometric
tolerances
apply at
LMC, MMC,
or RFS?
RFS
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
65
Spur
Gear
4. Show the
pressure
angle of this
gear’s teeth.
20°
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
66
Spur
Gear
5. Interpret the
geometric
characteristic
symbol on
the pitch
diameter.
Position
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
67
Spur
Gear
6. Interpret the
geometric
characteristic
symbol on
datum C.
Perpendicularity
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
68
Spur
Gear
7. Interpret the
geometric
characteristic
symbol on
datum B.
Cylindricity
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
69
Spur
Gear
8. Show the
addendum
dimension
on this
gear’s teeth.
.100
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
70
Spur
Gear
9. Show the
MMC of
datum A.
1.000
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
71
Spur
Gear
10. Show the
MMC of
datum B.
2.679
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
72
Spur
Gear
What is the
dimension for
the letter?
A
2.679
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
73
Spur
Gear
What is the
dimension for
the letter?
B
12°
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
74
Spur
Gear
What is the
dimension for
the letter?
C
1.298
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
75
Spur
Gear
What is the
dimension for
the letter?
D
.128
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
76
Spur
Gear
What is the
dimension for
the letter?
E
.08
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
77
Spur
Gear
What is the
dimension for
the letter?
F
.26125
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
78
Spur
Gear
What is the
dimension for
the letter?
G
.2157
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
79
Spur
Gear
What is the
dimension for
the letter?
H
.047 MIN
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
80
Spur
Gear
What is the
dimension for
the letter?
I
.685 MAX
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
81
Spur
Gear
What is the
dimension for
the letter?
J
.615 MIN
Schultz and Smith:
Blueprint Reading for the
Machine Trades, 6th edition
© 2008 Pearson Education, Upper Saddle River, NJ 07458. All Rights Reserved.
82