maintenance - European Agency for Safety and Health at Work
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Transcript maintenance - European Agency for Safety and Health at Work
Maintenance workshop 25.11.2010
Herwig Chantrain
Division Safety & Quality Manager
GDF SUEZ Energy Services
BU Power & Gas
Companies
BU France
Installations and
Related Services
BU France
Energy Services
BU Tractebel
Engineering
BU
Belgium
Turnover
Manpower
BU
The Netherlands
BU
International
1,65 B€
11.500
I Oil, Gas & Power
Fabricom IO (B), Fabricom AS (N), Fabricom Contracting Ltd (UK),
Fabricom Offshore Services (UK), Fabricom bv (NL)
I
Airport
Solutions
Cofely Airport Services (Paris, Brussels, Montreal),
Logan Teleflex (Hull, Paris, Brussels, Louisville)
Maintenance workshop
25/11/2010 | 2
Organisation chart Belgian Operations
Roads South
Underground
Buildings
Security
Roads North
Substations
Dept. South
Ports/Marine
Systems
Environment
Lines
Dept. North
Waterways/Airports
Networks
Rail
High Voltage
Dirk Van Belle
Distribution
Jacques Ampe
Waterways, Airports, Ports, Marine & Buildings
Peter Scheirs
Communication & Security
André Coppens
Rail, Roads, Environment
Mark Dirckx
Belgian Operations
Luc De Winter
General Manager
Industry North
Steven Saerens
Dept. Piping & Mechanical
Steven Saerens
Julien Haesen
Dept. Electrical & Instrumentation
Marc Van Cutsem (Projects NC)
Guido Vidal (Frame Agreements NC)
Marcel Bertjens (NE)
Dominique Vervecken (NW)
Dept. Process Solutions
Dominique Vervecken
Industry South
Bernard Arimont
Energy & Environment
Johny Hermans
Maintenance, Services & Panels
Philippe Deneve
Dept. Piping & Mechanical
Vincent Ringlet
Dept. Energy & Environment
Arthur Meersman
Dept. Panels
Serge Van den Eynden
Dept. Underground Piping
Jean-Pierre Coucke
Dept. Energy Services
Michel Kersten
Dept. Maintenance
Rudy Casier
Dept. Electrical & Instrumentation
Philippe Cession
Patrick Roosen
Dept. Maintenance & Process Solutions
Philippe Delmelle
Dept. Specialised Services
Eddy Willems
Dept. Mechanical Workshops
Eddy Francken
Dept. Zelzate Hub
Willy Tollenaere
Maintenance workshop
25/11/2010 | 3
Maintenance on Site
Maintenance on Site
Key elements
24/7 service
Total maintenance of process and utility plants
Maintenance of rotating equipment
Turbines, compressors, pumps, onshore wind farms,
blowers, gearboxes,…
Multidisciplinary teams
Partnership with equipment manufacturers
3 locations
Condition monitoring (vibration measurement, oil
Back-up support from
workshops
Maintenance workshop
analysis, infrared images,…)
Re-engineering of pumps
Lubrication contracts
Maintenance in nuclear power plants
Maintenance in incinerators
25/11/2010 | 5
Safe Maintenance
Risks during maintenance
Energy on the systems (electricity, pressure, chemical products)
Lack of knowledge of the installation (outsourcing)
Pressure of time (trouble-shooting, intervention)
Communication (linguistic problems, difference in safety culture
and perception)
Choice of partners based on costs
High demands – low costs
Maintenance workshop
25/11/2010 | 7
Target : zero fatal incidents
High costs
Loss of image
Criminal
prosecution
Human harm
Maintenance workshop
25/11/2010 | 8
Rules
Multinational
Contractor
X number
of
customers
Subcontractor
(SME)
Local legislation
+
Global standards
+
Site rules
+
Contractor rules
+
Company rules
Maintenance employee
Maintenance workshop
25/11/2010 | 9
Pressure on the maintenance employee
Qualified in his/her specialty
Extra qualifications
Knowledge of the safety rules
Administration
Linguistic skill
Salary
Maintenance workshop
25/11/2010 | 10
Large structures vs SME
“You don't have to start out understanding each other. You have to
end up understanding each other.” (Buddingh)
Different safety cultures
Large structure
SME
Unrealistic safety
demands
Don’t follow their
own safety rules
Limited safety
policy
Deviate from safety
rules when urgent
Tolerance policy
Maintenance workshop
Different
safety cultures
Unqualified
personnel
Few means
Many demands for
the person carrying
out the work
Linguistic problems
Fraud
25/11/2010 | 12
Collaboration
Doing everything oneself, is adding up. Collaborating is multiplying.
Working with a third party – European legislation
employer
information
instructions
third parties
instructions
+
check instructions
+
training
training
training
employee
Maintenance workshop
employee
25/11/2010 | 14
Contractor management
Good communication between the different partners
Screening partners – database
Not only impose rules but also coaching
Contractor manager
•
•
•
•
•
•
•
Maintenance workshop
white crow
Trainings (in own workshop)
Contractor days
Joint purchase
Expertise Safety Manager
Audit
Risk analysis
Site visit
25/11/2010 | 15
Contractor management
Need each other in order to achieve objectives
Consider subcontractors as own employees
Incorporate all safety data in own statistics
Enhance standard with all partners (at times educate
customer, mostly customer high demands)
Uniform rules different companies
VCA (safety checklist for contractors) http://www.besaccvca.be/nl/vca
Exchange data
Maintenance workshop
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“There are risks and costs to a program of action,
but they are far less than the long-range risks and costs
of comfortable inaction.”
John Fitzgerald Kennedy