Transcript Automotive Casting Division

WELCOME
to the world of the Fastest Upcoming Global
Leader in Ferrous and Non Ferrous
Castings,
“THE MASTER CASTER”
JAYASWAL NECO
INDUSTRIES LTD
COMPANY PROFILE
 JAYASWAL NECO INDUSTRIES LTD is
one of India’s largest diversified
Industrial Group having multilocation, multi-product state of art
manufacturing facilities.
 JNIL has exceeded turnover of
Rs 2900 Crores ,
in the year 2010-11, itself is
indicative of the growth dynamism
and credentials the group possesses.
GRATITUDE
JAYASWAL NECO INDUSTRIES LTD was
established in 1976. It has grown from
strength to strength in the special niche
of manufacturing a complete range of,
FOUNDRY CAST PRODUCTS.
The company is thankful to all its
business associates for their valuable
support in its progressive journey of
36 years.
PROMOTERS
Mr. B.L.SHAW
(CHAIRMAN)
MR.ARBIND JAYASWAL
(MD)
MR.RAMESH JAYASWAL
(JMD)
JNIL SECTORS
POWER AND MINING
CERAMICS
AUTO COMPONENTS
INTEGRATED STEEL PLANTS
JAYASWAL NECO
INDUSTRIES LTD
VALVES
FOUNDRIES
GROUP COMPANIES
NECO GROUP
JAYASWAL NECO INDUSTRIES LTD
NSSL LTD
NECO CASTING LTD
NECO CERAMICS LTD
GROUP COMPANIES
JAYASWAL NECO INDUSTRIES LTD
AUTOMOTIVE CASTING -Div I
AUTOMOTIVE CASTING -Div II
ENGINEERING CASTING DIVISION (ECD)
CENTRIFUGAL CASTING DIVISION
CONSTRUCTION CASTING DIVISION
INTEGRATED STEEL PLANT
GROUP COMPANIES
NSSL LTD
CAST STEEL VALVE DIVISION
BRASS VALVE DIVISION
AUTOMOTIVE MACHINING DIVISION
ALUMINIUM DIE CASTING DIVISION
JNIL FOUNDRIES
FOUNDRIES
CONSTRUCTION CASTINGS
AUTOMOTIVE and ENGINEERING
JNIL: AUTOMOTIVE CASTINGS
AUTOMOTIVE
CASTINGS
DIVISION
GREY CAST IRON
(ACD 1)
CI and SG IRON,
(ACD II)
SG IRON,
(ECD)
MACHINE SHOP
(NSSL AMD)
JNIL: AUTOMOTIVE CASTINGS
ACD I FOUNDRY
(GREY CAST IRON)
JNIL: AUTOMOTIVE CASTINGS
(Grey Cast Iron – ACD I)
A)
TYPES OF MOULDING LINE :
1. HSP 300 (1000 X 800 X 350/350mm)
2. ARPA 300 (640 X 540 X 150/150mm)
B) CAPACITY
1. PRODUCTION - 1500 MT / MONTH
2. WEIGHT – 20 KGS TO 150 KGS
3. MELTING – INDUCTION FURNACE (3T + 5T); CUPOLA – 2 Nos
4. CORE SHOP – COLD BOX, NO BAKE, SHELL CORE
5. SHOT BLASTING – HANGER TYPE, SEMI AUTOMATIC
6. PAINTING – SPRAY PAINTING
JNIL: AUTOMOTIVE CASTINGS
(Grey Cast Iron – ACD I)
C)
TESTING FACILITY :
1. SPECTOMETER
2. SAND LABORATORY
3. FERRO LAB
4. IMAGE ANALYSER
5. CHEMICAL LAB
6. MECHANICAL LAB (UTM, HARDNESS etc)
7. RADIOGRAPHY AND ULTRASONIC - OUTSOURSED
JNIL: AUTOMOTIVE CASTINGS
(Grey Cast Iron – ACD I)
D)
PROUCTS :
1. CYLINDER HEADS
JNIL: AUTOMOTIVE CASTINGS
(Grey Cast Iron – ACD I)
D)
PRODUCT :
1. HOUSINGS
JNIL: AUTOMOTIVE CASTINGS
(Grey Cast Iron – ACD I)
E)
OUR PARTNERS IN GROWTH:
JNIL: AUTOMOTIVE CASTINGS
ACD II FOUNDRY
(CI + SG IRON)
JNIL: AUTOMOTIVE CASTINGS
(CI and SG Iron – ACD II)
A)
TYPES OF MOULDING LINE :
1. KUNKEL WAGNER (2900 X 1300 X 500/500mm)
B) CAPACITY
1. PRODUCTION - 2000 MT / MONTH
2. WEIGHT – 70 KGS TO 700 KGS
3. MELTING – INDUCTION FURNACE (10T X 2 Nos; 3T X 1 No)
4. CORE SHOP – COLD BOX, NO BAKE
5. SHOT BLASTING – HANGER TYPE, SEMI AUTOMATIC
6. PAINTING – SPRAY PAINTING
JNIL: AUTOMOTIVE CASTINGS (CI
and SG Iron – ACD II)
C)
TESTING FACILITY :
1. SPECTOMETER
2. SAND LABORATORY
3. FERRO LAB
4. IMAGE ANALYSER
5. CHEMICAL LAB
6. MECHANICAL LAB (UTM, HARDNESS etc)
7. RADIOGRAPHY AND ULTRASONIC - OUTSOURSED
JNIL: AUTOMOTIVE CASTINGS
(CI and SG Iron – ACD II)
D)
PRODUCTS : AXLES (SG IRON)
JNIL: AUTOMOTIVE CASTINGS
(CI and SG Iron – ACD II)
D)
PRODUCTS : AXLES (SG IRON)
JNIL: AUTOMOTIVE CASTINGS
(CI and SG Iron – ACD II)
D)
PRODUCTS : AXLES (SG IRON)
JNIL: AUTOMOTIVE CASTINGS
(CI and SG Iron – ACD II)
D)
PRODUCTS : AXLES (SG IRON)
JNIL: AUTOMOTIVE CASTINGS
(CI and SG Iron – ACD II)
D)
PRODUCTS :CARRAIGE (SG IRON)
JNIL: AUTOMOTIVE CASTINGS
(CI and SG Iron – ACD II)
D)
PRODUCTS : HOSUINGS (CAST IRON)
JNIL: AUTOMOTIVE CASTINGS
(CI and SG Iron – ACD II)
E)
CUSTOMERS:
JNIL: AUTOMOTIVE CASTINGS
ECD–IRON FOUNDRY
(SG IRON)
JNIL: AUTOMOTIVE CASTINGS
(SG Iron – ECD/IF)
A)
TYPES OF MOULDING LINE :
1. WBQ 5 (820 X 620 X 250/200mm)
2. DL 450 (640 X 540 X 200/250mm)
3. SMA 900 (1000 X 950 X 200/250mm)
(900 X 700 X 250/325mm)
B) CAPACITY
1. PRODUCTION - 1600 MT / MONTH
2. WEIGHT – 2 KGS TO 70 KGS
3. MELTING – INDUCTION FURNACE (3T X 2 Nos); CUPOLA – 2 Nos
4. CORE SHOP – COLD BOX, SHELL CORE SHOOTER
5. SHOT BLASTING – SEMI AUTOMATIC (4 Nos)
6. PAINTING – SPRAY PAINTING
JNIL: AUTOMOTIVE CASTINGS
(SG Iron – ECD/IF)
C)
TESTING FACILITY :
1. SPECTOMETER
2. Optical Emission Spectrometer
3. Immersion Pyrometer
4. SAND LABORATORY
5. FERRO LAB
6. IMAGE ANALYSER
7. CHEMICAL LAB
8. MECHANICAL LAB (UTM, HARDNESS etc)
9. RADIOGRAPHY AND ULTRASONIC - OUTSOURSED
JNIL: AUTOMOTIVE CASTINGS
(SG Iron – ECD/IF)
D)
PRODUCTS : Wheel Hubs, Diff Case-Cover, Carrier Hsg
JNIL: AUTOMOTIVE CASTINGS
(SG Iron – ECD/IF)
D)
PRODUCTS : TLC, LA, Brackets
JNIL: AUTOMOTIVE CASTINGS
(SG Iron – ECD/IF)
D)
PRODUCTS : TLC, LA, Brackets
JNIL: AUTOMOTIVE CASTINGS
(SG Iron – ECD/IF)
D)
PRODUCTS : CARRIER, CAP, Frnt HUB etc
JNIL: AUTOMOTIVE CASTINGS
(SG Iron – ECD/IF)
E)
CUSTOMERS:
NSSL LIMITED
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AUTOMOTIVE MACHINING DIVISION
ALUMINIUM FOUNDRY DIVISION
BRASS VALVE DIVISION
CAST STEEL VALVE DIVISION
NSSL LIMITED – AUTOMOTIVE
MACHINING DIVISION
 ESTABLISHED IN 1988
 One of the most modern state of art
CNC machine shop having 50 CNC
Machining center along with some
SPMs and Conventional Machines as
well as the Ultramodern inspection
facility like 3D CMM & Trimos
 20 YEARS ON MAN-POWER
EXPERIENCE.
NSSL LIMITED:PRODUCTS
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MACHINED CYLINDER HEADS
HOUSINGS
WHEEL HUBS
DIFFERENTIAL CARRIER & CASE
VALVES
CYLINDER BLOCKS ETC.
NSSL LIMITED:PRODUCTS
NSSL LIMITED:PRODUCTS
NSSL LIMITED: CUSTOMERS
NSSL LIMITED: FACILITY
NSSL Limited, Nagpur. India
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NSSL LIMITED: FACILITY
NSSL Limited, Nagpur. India
42
NSSL LIMITED: FACILITY
NSSL Limited, Nagpur. India
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CMM
NSSL Limited, Nagpur. India
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TOOL PRESETTER
NSSL Limited, Nagpur. India
45
MIVEN CNC LATHE MACHINE
NSSL Limited, Nagpur. India
46
MAKINO HMC MACHINE
NSSL Limited, Nagpur. India
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MAZAK HMC MACHINE
NSSL Limited, Nagpur. India
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MAZAK HMC MACHINE
NSSL Limited, Nagpur. India
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JNIL: QUALITY
ALL OUR AUTOMOTIVE UNITS
ARE ISO/TS 16949 CERTIFIED
JNIL: ACHEIVEMENTS
 We are the largest supplier of Machined
Cylinder Heads in India
 We are the only Foundry in India capable to
produce very large/heavy single piece Cast
Beam/Swing frame & Carriage etc
 Only Group having Product Integration from
Ore to final ready to use components
 Largest Foundry Group in India producing
175,000 MT per annum
JNIL: ACHEIVEMENTS
 JAYASWAL NECO INDUSTRIES Ltd. has
been selected by Dun & Bradstreet in
its list of "India's Top 500 companies
2007".
 The Group is Ranked 121 / 500 by
"Return on Net Worth“ and 219 / 500
on " Total Income" amongst the Top
500 companies.
JNIL: FUTURE INITIATIVES
 JNIL is formulating aggressive plans for
organic growth. The company is in
process of commissioning a sinter – II
project of around 450,000 TPA capacity.
 Development of aggregates such as,
Transmissions and Engines
 Development of fully machined Axle
Beams.
THANK U