Transcript CompanyProfile - Gam Consulting

CompanyProfile
The Company
GAM Consulting was founded in Cassino (Italy) in 2001 for providing consultancy and services in the field of quality management, to companies operating in the automotive industry.
The professional approach, based on expertise and reliability, allowed us to stand out in a highly competitive field, getting, in 2007, FIAT Group accreditation as provider for Quality
Control services (CSL1 / CSL2) and Quality System enhancement (CSL3) of suppliers.
In 2009 we extended our activities to the Rolling Stock industry, becoming approved service providers for AnsaldoBreda.
In 2016 the Company has achieved General Motors accreditation as service provider for the entire EMEA region.
In the first 15 years we have constantly maintained a positive growth trend, reaching an headcount of about 400 employees operating in Italy, Serbia, Germany and United Kingdom;
GAM Consulting is currently in the process of establishing new operative centres in Czech Republic, Hungary, Slovakia, Poland, Turkey and Spain.
GAM Consulting is ISO 9001:2008 certified.
Mission
Transferring to our Customers passion, skills and experience acquired,
by offering integrated solutions for
the full achievement of their objectives.
GAM Consulting operation strategy consists of devoting completely to each Customer, getting deep
understanding of the product and the manufacturing process in order to identify the root cause of any
criticality and promptly define effective and added value countermeasures.
We consider our job accomplished once the needs of our Customers are fulfilled along with a significant
contribution to spread the Continuous Improvement culture among their Staff, offering the opportunity
for reaching the excellence in product quality.
Product services
- Automotive industry
Our services
- Rolling stock industry
Engineering services
Logistics services
Product
Product services
services
Automotive
Automotive industry
industry
CHECKING + REWORKING
RESIDENT ACTIVITY
Gam Consulting offers product sorting/checking activity,
carried out by qualified personnel able to make visual and
instrumental inspections. We can provide non destructive
tests, to evaluate the structural characteristics of materials
without altering their physical state or geometry.
GAM Consulting is present in the most important European automotive districts, offering its specialists’ expertise
both at the carmakers and their suppliers sites.
Among our instrumentation we have the portable anthropomorphic arm FARO CAM2, by which we can implement
quick and accurate dimensional measurements, even at
Customer’s site.
When anomalies are detected, our staff can promptly perform reworking actions in agreement with the Customers’
quality managers. Every task is logged into a daily report,
including quantities of NOT-OK, reworked and rejected
parts.
Our residents are in a close and continuous contact with the production team leaders in order to promptly capture
possible anomalies and immediately react carrying out the related containment actions, so minimizing the impact
on Quality Performance Indicators.
Each defect is configured and analysed, using problem solving techniques by which we identify root cause and define the proper corrective actions whose effectiveness is constantly monitored by us.
CSL1
The Controlled Shipping Level 1 procedure is a control process imposed by the car maker to its supplier, which shall
implement it in order to prevent the shipment of Non Conforming goods from the production plant.
This kind of control can be contracted to a third party, such as GAM, which allows to perform the operations in a
quick, effective and documented way, without moving the workforce from production to quality inspections.
CSL2
The Controlled Shipping Level 2 procedure is a control process imposed by
the car maker to its supplier in order to stop shipment of Non Conforming
parts from the manufacturing plant. CSL2 has to be performed by a third
party firm.
Thanks to expertise and professional skills of its staff, GAM Consulting is
an accredited third party certifier for FCA and CNH Industrial, full meeting
the requirements established by them.
RECONDITIONINGS/RETROFIT ON
THE CAR LOT
GAM Consulting offers a vehicle repair service, both in production plants and on
commercial car lots, made by teams of technicians able to operate within 24 hours
throughout Europe.
FLYING DOCTOR
We have established an assistance network offered to car makers and their suppliers,
in order to support them with the on-vehicle diagnosis and consequent repair operation of components and specific systems for units in service.
Within 12/24 hours from the call, our Flying Doctors reach the authorized workshops
where they make the first level analysis, using professional equipment; they determine the need for replacement and rapidly implement the most proper intervention.
QUALITY FIREWALL
– GP12
Reinforced control plans, carried out on
the process or on the finished product at
the starting phase of new production or
to contain specific quality issues. GAM,
besides offering the possibility to perform
such controls as described for CSL2, is able
to provide the necessary support for their
definition and preparation.
Product services
Rolling stock industry
PRODUCT CERTIFICATION AT SUPPLIER SITE
GAM is able to provide qualified services for the rolling stock industry in order to carry out checks on finished or semi-finished products and on the production process.
Our technicians also intervene to validate the results of mechanical tests and non destructive tests, to certify welds quality,
to make checks on the validation of complete axles and wheels for homologation purposes.
Since 2009 GAM is accreditated as Service Provider for Hitachi Rail Italy (former AnsaldoBreda) for the execution of SET
activities (Sorveglianza Ente Terzo – Third Party Surveillance).
ACCEPTANCE CONTROL OF A RAIL VEHICLE
Gam Consulting performs activities of test supervising and final acceptance of the rolling stock, providing direct assistance to
the customer in the quick resolution of any non-conformity, both inside the plant and at the commissioning site.
Visual and instrumented test are carried out on components, systems and modules such as braking systems, HVAC,
seats, doors, axles and wheelsets, bogie frames, and each other main part of the vehicle.
Engineering
services
Servizi di Engineering
GUIDED GROWTH \ CSL3
SUPPLIERS BASE MANAGEMENT
We provide assistance to companies willing to adopt
advanced methods of organization and management
of their manufacturing processes, in order to improve
product quality, reduce costs caused by excessive
waste, spread a culture of continuous improvement
among their employees.
GAM Consulting is able to perform activity of qualification and surveillance of suppliers, in order to identify any critical area and
support the definition of adequate countermeasures.
Experienced staff, by performing process and system audits according to either Automotive Industry Standards (ISO-TS
16949) or Railway Industry Standard (IRIS), identifies the priorities of intervention and defines the appropriate corrective action
plans, which are continuously monitored through regular visits at suppliers plants in order verify the proper implementation
and validate the achievement of the expected improvements.
Supply contracts of the most modern structured firms
include statements for the start of a growth program,
run by a third party, for suppliers causing major or repeated quality issues.
In such cases, GAM is able to perform a detailed process audit, in order to identify structural/systemic gaps
that led to the criticality which impacted the customer; on the basis of such audit we define an action plan
to irreversibly strengthen the process, by raising the
production capability (Cp, Cpk). The identified countermeasures become an asset that can be extended to
other productions, in a preventive mode.
NEW PRODUCTS DEVELOPMENT
GAM Consulting can provide professionals, with a long experience in the automotive and
rolling stock fields, to deal with complex projects management. In particular, our Project
Managers can support the platform team from concept phase to manufacturing start-up,
supporting each stage both with the definition of action plans and with the related monitoring
activity, even at the involved suppliers sites, according to APQP logic.
SUPPLIER
QUALIFICATION
DESIGN
REVIEW
PROGRAM
REVIEW
Suppliers Qualification according to ISOTS Stdandards (SEA, VDA)
SPC Cp IRIS
Cpk
PDR
PSA
SQE
Flow Chart FAI
R&R
DIMENSIONAL
MEASURES
SUPPORT
APQP PPAP 8 D
PPC Pp Poka Yoke
JOB1
5W/ 1H S ET 6 σ Pa re t o
Ishikawa
Qh
OTOP
IMDS
CONTROL
PLAN
PPAP Samples Evaluation:
measurement and on-vehicle
assembly trials, PPAP documentation
package validation
Manage Suppliers Program
Reviews in order to keep on track
launch activities, from concept
design to SOP
Kaizen
FMEA
Definition of Reinforced Control Plan
for the production start-up at
Tier 1 and Tier 2 Suppliers
Monitor and support to planning and
delivering of prototypes,
PV, PS and PPAP Samples
Design Review with Suppliers in order
to define effective action
plans for design release speed-up
WCM
PPM
MAP PA Ppk
SQE
SOP
IP M S A
SEA
BIQS
FG CHECK
Finished Goods
preventive reinforced check
at the Suppliers during
production rump-up
Logistics services
LOGISTIC
SUPPORT
Thanks to the partnership with the main logistics companies, we are able to offer high
added value logistics services, by taking
advantage of extensive multi-client warehouses located near the major FCA facilities
in Italy and equipped with the best security
and surveillance systems, in which we can
manage our customers deliveries, from the
storage to the stages of sequencing and
transportation towards the plants or to intermediate warehouses.
All services are managed according to JIS/
JIT/Kanban logic, and the handling, both
internal and external to the warehouse, is
traced in each single phase.
GAM Organization
Andrea Di Lucente
Celestino Di Lucente
Giovanni Costantino
Giuseppe Basilico
C H IEF EXECU T IVE OF F ICER
EN G INE E RING D I R E CTOR
I NT ERN AT I O N A L BUSI NE SS DI R ECTOR
SALES & BUSINESS DEVELOPMENT
MANAGER
+39 335 528 1829
+ 39 335 144 5462
+ 39 334 711 2225
+ 39 333 978 1567
[email protected]
[email protected]
[email protected]
[email protected]
GAM CONSULTING SRL
ENGINEERING DIVISION
Stef ano Chiric o
+ 39 366 380 2901
[email protected]
NORTHERN ITALY
Gianf ranc o Tre glia
O P E RATI O N S M AN AG ER
+ 39 331 678 8835
Salvatore Ciniglio
[email protected]
+ 39 392 503 0836
[email protected]
Pierluigi Valente
+ 39 329 619 3099
[email protected]
Mario Gravante
O P E RATI O N S M AN AG ER
+ 39 334 711 2225
[email protected]
SOUTHERN ITALY
Resident Team
NORD ITALIA
Northern Italy
FCA MIRAFIORI
MASERATI GRUGLIASCO
Luciano Landolfi
FERRARI MARANELLO
Luca Di Capita
MASERATI MODENA
+39 360 108 0607 / [email protected]
MAGNETI MARELLI BOLOGNA
Andrea Cagnazzo
IVECO SUZZARA
+39 338 545 5169 / [email protected]
SATA MELFI
MAGNETI MARELLI BARI
Tommaso Belluscio
SUD ITALIA
+39 335 528 1762 / [email protected]
+ 39 334 650 9909 / [email protected]
Emilio Antonelli
Southern Italy
SEVEL ATESSA
+39 338 723 6447 / [email protected]
Nicola Magnacca
+39 334 634 6913 / [email protected]
Fabio Lusicini
(Cassino Plant Resident Manager) + 39 334 606 6788 / [email protected]
Luigi Russo
+ 39 334 143 1861 / [email protected]
FCA CASSINO
Stefano Chirico
+ 39 366 380 2901 / [email protected]
Salvatore Ciniglio
+ 39 392 503 0836 / [email protected]
Pierluigi Valente
+ 39 329 619 3099 / [email protected]
Antonello Di Riso
FCA POMIGLIANO
+39 334 143 1754 / [email protected]
Eduardo Ascione
+ 39 331 678 8641 / [email protected]
FPT TERMOLI
Alessandro Canciello
+ 39 392 503 0834 / [email protected]
Resident Team Europa
GERMANIA /
Serbia /
Germany
Serbia
Stefan Seidenfaden
Vladimir Borđoški
+49 152 530 80955
[email protected]
[email protected]
+ 38 169 440 4075
[email protected] / [email protected]
BEOGRAD
Miodrag Kesic
+381 694 404 072 / [email protected]
RÜSSELSHEIM
Milos Gasic
+381 694 404 071 / [email protected]
POLONIA /
REGNO UNITO /
Poland
United Kingdom
Giovanni Costantino
I NT E R N ATI ON A L B US I NE S S D IRE CTOR
+44 121 368 1360
[email protected]
KATOWICE
MILTON KEYNES
Pawel Janawa
+48 600 968 928
[email protected] / [email protected]
In numbers
TURNOVER
(mln €)
2010
1,7
���
2011
2��
2012
2,2
����
8,6
(mln €)
8,0
7,0
5,0
4,0
2013
3,2
����
2014
3,8
����
2015
8,6
3,8
6,0
3,0
2,0
1,0
00
2010
year
PEOPLE
400
2015
2014
2013
210
2012
2011
160
2010
50
100
150
200
250
300
350
400
employees
2,2
1,7
2010
140 �
2011
160 �
2012
175 �
2013
210 �
2014
240 �
2015
400
2011
2012
2013
2014
2015
year
Our Customers
Locations
Gam Consulting Group
Italian Operative
1
Milton Keynes
2
Grugliasco
3
Suzzara
4
5
Modena
Bologna
6
Maranello
7
Termoli
Pomigliano
Bari
8
A
Rüsselsheim
Katowice
9
B
C
2
1
Torino
E
European Operative
3
6
4
5
Atessa
Cassino
Next openings
Beograd
7
8
9
D
Gam Consulting s.r.l.
Headquarter
Via Cerro Tartari (Zona Industriale
Fiat)
03030 Villa Santa Lucia (FR)
Tel. +39 0776 313863
Fax +39 0776 327688
sede legale Via Casilina Sud - “ Le residenze”
03043 Cassino (FR)
Sede Operativa - operative centre
Via Novara 9/11, Cascine Vica
10098 Rivoli (TO)
Tel. +39 011 0436923 / Fax. +39 011
0436923
Sede Operativa - operative centre
Zona Industriale S. Nicola
85025
Tel. +39 334 650 9909
Sede Operativa - operative centre
Via Palermo 21-23
(Zona Industriale Val di Sangro)
66041 Atessa (CH)
Tel. +39 333 9781567
Gam Consulting
& Services Sp. z.o.o.
Sede Operativa - operative centre
ul. H.Sienkiewicza 15/4
40-031 Katowice - Polonia /
Poland
Tel: +48 600 968 928
Gam Consulting &
Services UK Ltd
Sede Operativa - operative centre
3 Wadworth Holme
Middleton
Milton Keynes
MK10 9JR
Regno Unito / United Kingdom
Tel. +44 121 368 1360
Gam Consulting & Services
GmbH
Sede Operativa - operative centre
Stahlstraße 42-44,
65428 Rüsselsheim,
Hessen - Germania / Germany
Tel: +49 152 530 80955
A
Repubblica Ceca
B
Slovacchia
C
Ungheria
D
Turchia
E
Spagna
Gam Consulting &
Service d.o.o.
Sede legale Milana Kuča 2 ,
11030 Beograd (Čukarica)
Tel: +381 69 440 40 75
Fax: +381 69 440 40 72
Sede Operativa - operative centre
Santiceva 36 - 34000 Kragujevac
Serbia