Transcript Lecture 3
Lecture 3 – Materials Balances Introduction to Environmental Engineering Lecture3 Dr. Jawad Al-rifai The accounting of all mass in a chemical/Environmental process is referred to as a mass (or material) balance. ‘day to day’ operation of process for monitoring operating efficiency Making calculations for design and development of a process i.e. quantities required, sizing equipment, number of items of equipment Paul Ashall, 2008 Conservation of Mass – mass is neither created nor destroyed Mass Flow – therefore mass flowing into a box will equal the flow coming out of a box 0 X0 1 X1 ◦ Black box – schematic representation M.B. with a Single Material One or more effluent X0 0 1 2 X1 X2 One or more Feed Source / influent X1 X2 X0 [Accumulation]= [In]– [Out] +[Produced] – [Consumed] M.B. with a Splitting Single Material Steady state The rate of input= rate of out put, mass rate of accumulation is Zero [In]= [Out] 1. ◦ Conservation: In many problems conservation is assumed Material of concern is not consumed or produced No chemical, biological or radioactive decay ◦ Ex. Salt in Sewer & stream M.B. equation 0 = [In] – [Out] + 0 - 0 State of Mixing-Steady State 2. Reactions/ loss process [Accumulation]= [In]– [Out] + [Produced] – [Consumed] dM/dt = [d(in)/dt – d(out)/dt]+ r ◦ ◦ ◦ ◦ ◦ r=-KVCn K; reaction rate constant; S-1 or d-1 C: Concentration of substances n: reaction order V: volume - Indicate disappearance of substances The reaction rate is often complex function of T, P State of Mixing- Reactions/ loss process General Rules for solving M.B. Problems 1. Draw the system as a diagram 2. Add the available information 3. Draw a dotted line around the component being balanced 4. Decide material to be balanced 5. Write the basic M.B. equation 6. If only one missing variable, solve 7. If more that one unknown, repeat the procedure Complex Processes with a Single Material A completely mixed lake receives two inflows: natural stream flow 0.1 m3/s, wastewater discharge 0.054 m3/s and has a constant volume of 2 x 106 m3. Given: ◦ 1) the wastewater has 20 mg/L NH3-N ◦ 2) stream has 1 mg/L NH3-N bacteria in the lake convert NH3 to NO3- by a process called nitrification. -rN = k*CN where k = a first-order rate constant = 0.03 day-1 and CN = concentration of ammonia-nitrogen mg/L FIND: lake and outflow NH3-N Assume steady-state, non-conservative mass balance: Ammonia is very toxic to fish, 1 mg/L NH4-N. Does the amount of natural nitrification in the lake allow wastewater discharge of 20 mg/L ammonia-N? Example ◦ ◦ ◦ ◦ ◦ ◦ ◦ ◦ ◦ QW*CNW + QN*CNN - QTCN - V*k*CN = 0 where QW = wastewater flow, = 0.054 m3/s CNW = wastewater ammonia-N = 20 mg/L QN = stream flow = 0.1 m3/s CNN =stream ammonia-N = 1 mg/L QT = lake outflow = QW +QN = 0.154 m3/s CN = lake and outflow ammonia-N = ? V = lake volume = 2 x 106 m3 t = 150 days Complex Processes with a Single Material find CN: by rearranging mass balance: QTCN + V*k*CN = QW*CNW + QN*CNN CN (QT + V*k) = QW*CNW + QN*CNN Divide everything by QT; CN (1 + V/ QT *k) = (QW*CNW + QN*CNN)/ QT CN =[ 1 / (1+ (V/QT)*k)]*[(QWCNW + QN*CNN)/QT] CN = [ 1/(1+ (t)*k)]*[(QW*CNW + QN*CNN)/QT] CN = [1 /(l +(150d * 0.03d-1))]*[(0.054m3/s*20 mg/L + 0.1 m3/s*1 mg/l)/0.154m3/s] CN = 1.4 mg/L ammonia-nitrogen 1.4 mg/L ammonia-N > 1 mg/L standard. Complex Processes with a Single Material Aside:What is the detention time of water in the lake (Hydraulic Residence Time)? ◦ Define detention time, t in the book: t = V/Q = volume/flow rate = time 2 x 106 m3/(0.1 m3/s + 0.054 m3/s)*(1 day/86,400 s) = 150 days Complex Processes with a Single Material Sequence of operations/steps repeated according to a cycle Batch cycle time Batch size Batch cycle Paul Ashall, 2008 Typical simple flowsheet arrangement Recycle of unreacted material reactor Fresh feed (reactants, solvents, reagents, catalysts etc) Separation & purification waste product Byproducts/coproducts Paul Ashall, 2008 Mass balance filtration/centrifuge wash water/solvent solid feed suspension waste water filtrate Paul Ashall, 2008 5000 kg DM water F1 Impurity 55 kg Water 2600 kg API 450 kg Filtration Water 300 kg API 448 kg Impurity 5 kg Water 7300 kg Impurity 50 kg API 2kg Paul Ashall, 2008 water/evaporated solvent feed product Mass balance - drier Paul Ashall, 2008 A+B A+B S S+B Mass balance – extraction/phase split A – feed solvent; B – solute; S – extracting so Paul Ashall, 2008 Example (single stage extraction; immiscible solvents) feed raffinate E1 solvent extract Paul Ashall, 2008 Mass balance – absorption unit exit gas stream feed solvent feed gas stream waste solvent stream Paul Ashall, 2008 Multiple units W2 F1 E C F P3 R4 E – evaporator; C – crystalliser; F – filter unit F1 – fresh feed; W2 – evaporated water; P3 – solid product; R4 – recycle of saturated solution from filter unit Paul Ashall, 2008