Transcript ppt
GLAST LAT Project Env Test Planning, 3-4 May 2005 LAT Environmental Test Planning and Design Review 3-4 May 2005 LAT EGSE and Cable Layouts Rich Bielawski LAT Environmental Test PDR 1 GLAST LAT Project Env Test Planning, 3-4 May 2005 Outline • LAT EGSE – LAT Power and Monitoring • LAT Power Rack • LAT Control Rack – VSC • Test Cable Layouts – High Bay Ops – Vibe – Acoustic – EMI – TVAC LAT Environmental Test PDR 2 GLAST LAT Project Env Test Planning, 3-4 May 2005 Power and Monitoring EGSE for LAT Clock-margin testing 110V/xA Function Generator could be monitored, tbd 110V/xA 28-V Bench-supply V-margin testing could be monitored, tbd Marway Power Distribu tion Unit > 25 feet 110V/15A or 220V 110V/xA SignalConversion Testbox To LAT JL39 28-V Bench-supply Crate could be monitored, tbd To LAT JL69 Test VME crate 110V/xA SIU (JL121, JL122) Temp-Sensor Bracket (JL123, JL144, JL239, JL152, JL131, JL128), Crate could be monitored, tbd SC Interface Temp and Volt. Monitors from LAT 110V/xA Emergency Shut-Off? VSC VME crate V-I-T monitors set 1 from LAT-DS-05589 Science-Interface cable (JL124, JL125, JL138, JL145) V-I-T monitors set 2 from LAT-DS-05589 LAT Control Rack LAT Power Rack 110V or 220V marway could be monitored, tbd Marway Power Distribution Unit > 25 feet 28V/28A max 110V/1A 110V or 220V XANTREX XFR-35-35 (1.2kW) 110V/17A 220V/9A 28V/32A max SIU-Prime 2A max JL119 SIU-Redu 2A max JL120 DAQ-Prime 24A max Jl1 DAQ-Redu 24A max JL2 VCHP-Prime 2A max Jl127, JL140 VCHP-Redu 2A max Jl129, JL142 LAT Unregulated BusProtection Unit LAT-DS-06518 (both, prime and redundant can be powered) GRID/Anti-freeze-Prime 16A max JL133, JL146 GRID/Anti-freeze-Redu 16A max Jl136, JL149 110V/1A Note: I&T presently uses HP6032A which are ok LAT Environmental Test PDR LAT Note: DAQ feed includes DAQ-Power and 4 TM’s and 8 VM’s VCHP feed includes VCHP-Power and 4 VM’s Monitors from U-BPU: V-grid/anti-freeze-prime-V V-grid/anti-freeze-prime-I V-grid/anti-freeze-redu-V V-grid/anti-freeze-redu-I 220V 3-phase, 30A, or similar, tbd Emergency Shut-Off XANTREX XFR-35-35 (1.2kW) 110V/17A 220V/9A LAT Regulated BusProtection Unit LAT-DS-05589 (only prime or redundant can be powered) Flyaway sensor monitoring to separate data-logger system 3 GLAST LAT Project Env Test Planning, 3-4 May 2005 Regulated Feeds Bus-Protection Unit Override under voltage Over/Under Voltage Switch Over-Current Switch Prime/ Redundant Selection SIU-Prime SIU-Redundant On/Off Switch A-Meter V-Meter SIU/VCHP Input V-Monitor-SIU I-Monitor-SIU Override under voltage Over/Under Voltage Switch Over-Current Switch Prime on/off VCHP-Prime Redundant on/off V-Meter A-Meter VCHP-Redundant P/R on/off V-Monitor-VCHP I-Monitor-VCHP 4 Prime + 4 Redu V-Monitors from HCB 4 Prime + 4 Redu V-Monitors from HCB Override under voltage Over-Current Switch Prime/ Redundant Selection Over/Under Voltage Switch DAQ-Prime DAQ Input DAQ-Redundant On/Off Switch A-Meter V-Meter V-Monitor-DAQ I-Monitor-DAQ 8 Prime + 8 Redu V-Monitors from DAQ-feed 8 Prime + 8 Redu V-Monitors from DAQ-feed 4 Prime +4 Redu T-Monitors from DAQ-feed 110V AC input 4 Prime + 4 Redu T-Monitors from DAQ-feed 2A AC Power on/off (turns-off all AC and low-voltage feeds) LAT Environmental Test PDR AC power to relays and meters 4 GLAST LAT Project Env Test Planning, 3-4 May 2005 Unregulated Feeds Bus-Protection Unit Override under voltage Over/Under Voltage Switch Over-Current Switch GRID/AntiFreeze Prime Power On/Off Switch A-Meter V-Meter GRID/AntiFreeze Prime Power Input V-Monitor-Prime-GRID/AntiFreeze I-Monitor-Prime-GRID/AntiFreeze Override under voltage Over/Under Voltage Switch Over-Current Switch GRID/AntiFreeze Redu Power On/Off Switch A-Meter 110V AC input V-Meter V-Monitor-Redu-GRID/AntiFreeze I-Monitor-Redu-GRID/AntiFreeze 2A AC Power on/off (turns-off all AC and low-voltage feeds) LAT Environmental Test PDR AC power to relays and meters 5 GLAST LAT Project Env Test Planning, 3-4 May 2005 VSC MVE 2304 Cable adapter and signal conditioning To LAT shield Primary 1553 interface GPS receiver Science interfaces SIU/discrete interface LAT Environmental Test PDR 6 GLAST LAT Project Env Test Planning, 3-4 May 2005 LAT Environmental Test Planning and Design Review 3-4 May 2005 Cable Layouts Rich Bielawski LAT Environmental Test PDR 7 GLAST LAT Project Env Test Planning, 3-4 May 2005 High Bay Cable Layout BPU (Reg Pwr) BPU-1 BPU-2 BPU-119 BPU-120 BPU-127 BPU-129 BPU-140 BPU-142 VSC V121 V122 V232 V233 V234 V235 V124 V125 V138 V145 V152 V131 V238 Ext TP Interface LAT-DS-06495 LAT-DS-06496 LAT-DS-06496 LAT-DS-06497 LAT-DS-06497 LAT-DS-06497 LAT-DS-06497 LAT-DS-06498 LAT-DS-06498 LAT-DS-06499 LAT-DS-06499 LAT-DS-06499 LAT-DS-06499 LAT-DS-06500 LAT-DS-06500 LAT-DS-06500 LAT-DS-06500 LAT-DS-06501 LAT-DS-06502 LAT-DS-06503 V123 LAT-DS-06504 V144 LAT-DS-06502 V239 External Crate Connector Savers LAT-DS-06495 EC-69 TP-39 LAT-DS-06503 LAT-DS-06505 LAT-DS-06506 LAT JL-1 JL-2 JL-119 JL-120 JL-127 JL-129 JL-140 JL-142 JL-121 JL-122 JL-232 JL-233 JL-234 JL-235 JL-124 JL-125 JL-138 JL-145 JL-152 JL-131 JL-238 JL-123 JL-144 JL-239 JL-69 (Test Port) JL-39 (Test Port) High Bay Electrical Layout Rev 3 LAT Environmental Test PDR 8 GLAST LAT Project Env Test Planning, 3-4 May 2005 Cable Layout - High Bay Operations (1/2) • • • Configuration – EGSE may be located inside clean tent if there is room otherwise it will be located just outside the clean tent – All are point-to-point cables from LAT connector saver to EGSE – No unregulated power cables • Thermostatically controlled survival heaters will not activate at ambient temperatures Unique Cable Requirements – Design cables so that same cable set can be used in Dynamics and EMI testing Interfaces – SC-LAT interface connectors are per the SC-LAT ICD – JL-39 and JL-69 (test ports) are per LAT-DS-02139 – BPU interface is per the SC-LAT ICD – VSC, external test point interface, external crate interfaces are SCSI except for the 1553 interface which is per the SC-LAT ICD LAT Environmental Test PDR 9 GLAST LAT Project Env Test Planning, 3-4 May 2005 Cable Layout - High Bay Operations (2/2) • Statistics – Cable Count: 26 – Drawings Required: 11 • Taking advantage of similar cable designs • Near-Term Tasks – Create wirelist – Determine cable lengths as these cables will also be used in other test phases – Begin cable drawings – Procure cable parts i.e. wire, connectors, backshells, etc LAT Environmental Test PDR 10 GLAST LAT Project Env Test Planning, 3-4 May 2005 Vibration Test – LAT LPT Cable Layout BPU (Reg Pwr) BPU-1 BPU-2 BPU-119 BPU-120 BPU-127 BPU-129 BPU-140 BPU-142 VSC V121 V122 V232 V233 V234 V235 V124 V125 V138 V145 V152 V131 V238 Ext TP Interface LAT-DS-06495 LAT-DS-06496 LAT-DS-06496 LAT-DS-06497 LAT-DS-06497 LAT-DS-06497 LAT-DS-06497 LAT-DS-06498 LAT-DS-06498 LAT-DS-06499 LAT-DS-06499 LAT-DS-06499 LAT-DS-06499 LAT-DS-06500 LAT-DS-06500 LAT-DS-06500 LAT-DS-06500 LAT-DS-06501 LAT-DS-06502 LAT-DS-06503 V123 LAT-DS-06504 V144 LAT-DS-06502 V239 External Crate Connector Savers LAT-DS-06495 EC-69 TP-39 LAT-DS-06503 LAT-DS-06505 LAT-DS-06506 LAT JL-1 JL-2 JL-119 JL-120 JL-127 JL-129 JL-140 JL-142 JL-121 JL-122 JL-232 JL-233 JL-234 JL-235 JL-124 JL-125 JL-138 JL-145 JL-152 JL-131 JL-238 JL-123 JL-144 JL-239 JL-69 (Test Port) JL-39 (Test Port) Vibe Electrical Layout Rev 2 LAT Environmental Test PDR 11 GLAST LAT Project Env Test Planning, 3-4 May 2005 Vibration Test – Accel Cable Layout LAT EMI Shield (CAL, Ebox) 12 ACD 9 Instrumentation Boom (NRL) TKR 7 MECH (Grid, Rad, Flex) 9 LAT Environmental Test PDR 12 GLAST LAT Project Env Test Planning, 3-4 May 2005 Cable Layout - Vibration Testing (1/2) • Configuration – LAT EGSE and test cables are located inside vibe room – During the actual vibe test, all LAT EGSE cables are demated except for connector savers and accel cables. – LAT is cabled up for LPT’s, i.e. between vibe axes. • Uses same cables as High Bay Ops. • Unique Cable Requirements – None LAT Environmental Test PDR 13 GLAST LAT Project Env Test Planning, 3-4 May 2005 Cable Layout - Vibration Testing (2/2) • Interfaces – Accels • NRL accel boom interface is BNC • EMI shield interface defined in LAT-DS-02139 • Accel cable connectors are defined – Adaptors are needed in some cases – • • LAT EGSE test cables • See High Bay Ops slide Statistics – Accels cables • Cable count: 37 • Drawings required: 0 (cables are purchased off-the-shelf) – LAT EGSE test cables • See High Bay Ops slide Near-Term Tasks – Accel cables • Most cables have been procured already – Need to verify quantity – • Need to procure interface adaptors LAT test cables • Same as in High Bay Ops slide LAT Environmental Test PDR 14 GLAST LAT Project Env Test Planning, 3-4 May 2005 Acoustic Test - LAT LPT Cable Layout BPU (Reg Pwr) BPU-1 BPU-2 BPU-119 BPU-120 BPU-127 BPU-129 BPU-140 BPU-142 VSC V121 V122 V232 V233 V234 V235 V124 V125 V138 V145 V152 V131 V238 Ext TP Interface LAT-DS-06495 LAT-DS-06496 LAT-DS-06496 LAT-DS-06497 LAT-DS-06497 LAT-DS-06497 LAT-DS-06497 LAT-DS-06498 LAT-DS-06498 LAT-DS-06499 LAT-DS-06499 LAT-DS-06499 LAT-DS-06499 LAT-DS-06500 LAT-DS-06500 LAT-DS-06500 LAT-DS-06500 LAT-DS-06501 LAT-DS-06502 LAT-DS-06503 V123 LAT-DS-06504 V144 LAT-DS-06502 V239 External Crate Connector Savers LAT-DS-06495 EC-69 TP-39 LAT-DS-06503 LAT-DS-06505 LAT-DS-06506 LAT JL-1 JL-2 JL-119 JL-120 JL-127 JL-129 JL-140 JL-142 JL-121 JL-122 JL-232 JL-233 JL-234 JL-235 JL-124 JL-125 JL-138 JL-145 JL-152 JL-131 JL-238 JL-123 JL-144 JL-239 JL-69 (Test Port) JL-39 (Test Port) Acoustic Electrical Layout Rev 1 LAT Environmental Test PDR 15 GLAST LAT Project Env Test Planning, 3-4 May 2005 Acoustic Test - Accel Cable Layout LAT EMI Shield (CAL, Ebox) 12 ACD 10 Instrumentation Boom (NRL) TKR 7 MECH (Grid, Rad, Flex) 18 LAT Environmental Test PDR 16 GLAST LAT Project Env Test Planning, 3-4 May 2005 Cable Layout – Acoustic (1/2) • Configuration – LAT EGSE and test cables are located just outside of main chamber door. – During the actual acoustic test, all LAT test cables are demated except for connector savers and accel cables. – LAT is cabled up for LPT’s, i.e. pre- and post-test. • Main chamber door is opened and test cables are routed through doorway to the LAT • Use same cables as High Bay Ops • Unique Cable Requirements – None LAT Environmental Test PDR 17 GLAST LAT Project Env Test Planning, 3-4 May 2005 Cable Layout – Acoustic (2/2) • • • Interfaces – Same interfaces as in Vibration Testing slide Statistics – Accels cables • Cable count: 47 • Drawings required: 0 (cables are purchased off-the-shelf) – LAT test cables • See High Bay Ops slide Near-Term Tasks – Same as in Vibration Testing slide – Accel cables • Most cables have been procured already – Need to verify quantity • Need to procure interface adaptors – LAT test cables • Same as in High Bay Ops slide LAT Environmental Test PDR 18 GLAST LAT Project Env Test Planning, 3-4 May 2005 EMI Radiated – LAT Cable Layout EMI Chamber Wall Connector Savers LAT-DS-06495 LAT-DS-06495 LAT-DS-06496 LAT-DS-06496 BPU (Reg Pwr) LAT-DS-06497 LAT-DS-06497 LAT-DS-06497 LAT-DS-06497 LAT-DS-06498 LAT-DS-06498 LAT-DS-06499 LAT-DS-06499 LAT-DS-06499 LAT-DS-06499 LAT-DS-06500 LAT-DS-06500 LAT-DS-06500 VSC LAT-DS-06500 LAT-DS-06501 LAT-DS-06502 LAT-DS-06503 LAT-DS-06504 LAT-DS-06502 LAT-DS-06503 LAT JL-1 JL-2 JL-119 JL-120 JL-127 JL-129 JL-140 JL-142 JL-121 JL-122 JL-232 JL-233 JL-234 JL-235 JL-124 JL-125 JL-138 JL-145 JL-152 JL-131 JL-238 JL-123 JL-144 JL-239 External Crate LAT-DS-06505 JL-69 (Test Port) Ext TP Interface LAT-DS-06506 JL-39 (Test Port) EMI Electrical Layout Rev 2 LAT Environmental Test PDR 19 GLAST LAT Project Env Test Planning, 3-4 May 2005 Cable Layout – EMI (Radiated) • Configuration – LAT EGSE located in control room – LAT cables mated during test • Cables fed through opening in chamber wall • Uses same cables as High Bay Ops • Unique Cable Requirements – EMI shielded cables and connector savers are required. • Interfaces – Same interfaces as in High Bay Ops slide • Statistics – Same status as in High Bay Ops slide • Near-Term Tasks – Same status as in High Bay Ops slide LAT Environmental Test PDR 20 GLAST LAT Project Env Test Planning, 3-4 May 2005 EMI Conducted – LAT Cable Layout EMI Chamber Wall Connector Savers LAT-DS-0XXXX LAT-DS-0XXXX T B #2 LAT-DS-0XXXX LAT-DS-0XXXX BPU (Reg Pwr) LAT-DS-06497 LAT-DS-06497 LAT-DS-06497 LAT-DS-06497 LAT-DS-06498 LAT-DS-06498 LAT-DS-06499 LAT-DS-06499 LAT-DS-06499 LAT-DS-06499 LAT-DS-06500 LAT-DS-06500 LAT-DS-06500 VSC LAT-DS-06500 LAT-DS-06501 LAT-DS-06502 LAT-DS-06503 LAT-DS-06504 LAT-DS-06502 LAT-DS-06503 T B #4 T B #1 LAT-DS-0XXXX LAT-DS-0XXXX T B #3 LAT-DS-0XXXX LAT-DS-0XXXX LAT JL-1 Pri PDU JL-2 Red PDU JL-119 Pri SIU JL-120 Red SIU PWR JL-127 Pri +Y VCHP JL-129 Red +Y VCHP JL-140 Pri -Y VCHP JL-142 Red -Y VCHP JL-121 JL-122 JL-232 JL-233 JL-234 JL-235 JL-124 JL-125 JL-138 JL-145 JL-152 JL-131 JL-238 JL-123 JL-144 JL-239 External Crate LAT-DS-06505 JL-69 (Test Port) Ext TP Interface LAT-DS-06506 JL-39 (Test Port) EMI Electrical Layout Conducted Tests Rev 2 LAT Environmental Test PDR 21 GLAST LAT Project Env Test Planning, 3-4 May 2005 DAQ Feed Terminal Block (TB 1& 2) Pos Leads To EGSE To LAT Neg Leads 4 Pairs Temp Mon 6 Pairs Volt Mon LAT Environmental Test PDR TB #1 & 2 22 GLAST LAT Project Env Test Planning, 3-4 May 2005 SIU Feed Terminal Block (TB 3 & 4) Pos Leads To EGSE To LAT Neg Leads TB #3 & 4 LAT Environmental Test PDR 23 GLAST LAT Project Env Test Planning, 3-4 May 2005 Cable Layout – EMI (Conducted) • • • • • Configuration – LAT EGSE located in control room – LAT cables mated during test • Cables fed through opening in chamber wall • Uses same cables as High Bay Ops except for DAQ and SIU power cables Unique Cable Requirements – EMI shielded cables and connector savers are required – Need to break-out power leads for DAQ and SIU feeds Interfaces – Same interfaces as in High Bay Ops slide except for the DAQ and SIU power cables – DAQ and SIU power cables have an additional intermediate interface to terminal blocks Statistics – Cables required: 22 high bay cables + 8 breakout power cables – Cable drawings required: 4 • Only for unique power cables • Taking advantage of similar cables Near-Term Tasks – Work out details of the terminal block interface – Begin cable drawings – Procure cable and terminal block interface parts LAT Environmental Test PDR 24 GLAST LAT Project Env Test Planning, 3-4 May 2005 LAT TVAC Electrical Layout TV Chamber Wall LAT-DS-06458 LAT-DS-06458 LAT-DS-06458 LAT-DS-06458 BPU (Reg Pwr) BPU-1 1-1A 1-1B 1-2A 1-2B LAT-DS-06460 1-3 LAT-DS-06459 LAT-DS-06459 LAT-DS-06459 LAT-DS-06459 JL-232 JL-233 JL-234 JL-235 JL-1 1-4 BPU-2 1-5 LAT-DS-06460 LAT-DS-06461 JL-2 1-6 1-7 BPU-127 BPU-129 BPU-140 BPU-142 BPU-119 BPU-120 LAT-DS-06462 LAT-DS-06462 LAT-DS-06464 LAT-DS-06466 LAT-DS-06466 LAT-DS-06468 BPU (Unreg Pwr) BPU-133 LAT-DS-06468 2-2 2-3 2-4 2-5 2-6 2-7 JL-127 LAT-DS-06463 JL-129 LAT-DS-06463 JL-140 LAT-DS-06465 LAT-DS-06467 JL-142 LAT-DS-06467 JL-119 LAT-DS-06469 JL-120 LAT-DS-06469 JL-133 BPU-136 BPU-146 LAT-DS-06470 BPU-149 LAT-DS-06470 LAT-DS-06470 VSC V121 V235 V122 V234 V124 V125 V233 LAT-DS-06470 LAT-DS-06472 LAT-DS-06474 LAT-DS-06476 V138 V232 V145 V131 V152 LAT-DS-06478 LAT-DS-06472 LAT-DS-06480 V238 V123 V239 V144 Ext Crate 2-1 3-1 3-2 3-3 3-4 3-5 LAT-DS-06471 JL-136 LAT-DS-06471 JL-146 LAT-DS-06471 LAT-DS-06471 JL-149 LAT-DS-06473 LAT-DS-06475 JL-121 3-6 3-7 4-1 4-2 4-3 LAT LAT-DS-06461 JL-122 LAT-DS-06477 JL-124 LAT-DS-06479 JL-125 LAT-DS-06473 JL-138 LAT-DS-06481 JL-145 4-4 LAT-DS-06482 LAT-DS-06484 LAT-DS-06484 4-5 4-6 4-7 LAT-DS-06483 JL-131 LAT-DS-06485 JL-152 LAT-DS-06487 JL-238 EC-69 (Test Port) Ex TP Inf TP-39 (Test Port) 5-1 JL-123 5-2 JL-239 5-3 JL-144 5-4 JL-69 (Test Port) 5-5 NRL-266 Flyaway Thermistors 5-6 JL-39 (Test Port) 5-7 JL-266 (Flyaway Thermistors) NRL-264 Flyaway Thermistors including ACD Flyaway TC’s LAT-DS-06488 LAT-DS-06488 6-2 LAT-DS-06488 LAT-DS-06488 LAT-DS-06488 MGSE TC’s LAT-DS-06488 LAT-DS-06488 LAT-DS-06488 LAT-DS-06488 LAT-DS-06488 Removable TC’s LAT-DS-06488 LAT-DS-06488 LAT-DS-06488 Temp Sensor DAQ Sys (NRL) LAT Environmental Test PDR JL-264 (Flyaway Thermistors) 6-1 6-5 6-6 6-7 LAT-DS-06489 7-1 LAT-DS-06491 7-2 7-3 LAT-DS-06493 Terminal Strip Flyaway TC’s MGSE TC’s Removable TC’s 7-4 7-5 7-6 LAT-DS-06488 ACD (Flyaway Thermistors) 6-3 6-4 7-7 LAT TV Electrical Layout at NRL Rev 7.6 25 GLAST LAT Project Env Test Planning, 3-4 May 2005 Cable Layout – TVAC (1/3) • • Configuration – EGSE is located near port plates used by LAT – Cables are P2P or breakout into two connectors – Includes unregulated feed cables Unique Cable Requirements – Inside chamber cables and connector savers must be TVAC compatible – Inside chamber cables must be baked out prior to LAT TVAC LAT Environmental Test PDR 26 GLAST LAT Project Env Test Planning, 3-4 May 2005 Cable Layout – TVAC (2/3) • Interfaces – LAT interface • SC-LAT interface connectors are per the SC-LAT ICD • JL-39, JL-69, JL-264, JL-266 (test ports) are per LAT-DS-02139 • ACD flyaway thermistor connector is TBD – TC terminal block interface is TBD – Chamber interface • Copper paths – Feed thru’s: Glenair 257-135-24-61 (61-pin circular) – Mating connector on cables: Amphenol MS3475L2461S • Thermocouples – Feed thru’s: Deutsch DM5623-37-37PP (37-pin circular) – Mating connector on cables » Deutsch 13084-37S-5020 (inside chamber) » Deutsch DS07-37S-081 (outside chamber) – BPU interface is per the SC-LAT ICD – VSC, external test point interface, external crate interfaces are SCSI except for the 1553 interface which is per the SC-LAT ICD – NRL Thermal Data Acquisition System interface is defined • NRL is responsible for the thermocouple cables LAT Environmental Test PDR 27 GLAST LAT Project Env Test Planning, 3-4 May 2005 Cable Layout – TVAC (3/3) • • Statistics – Cable count: 72 – Drawings required: 36 • Taking advantage of similar cables Near-Term Tasks – Finalize GSE heater power requirements – Procure long-lead items ASAP, i.e. chamber feed thru’s – Close loop with ACD thermistor interface and terminal block interface – Create wirelist – Determine cable lengths – Begin cable drawings – Procure cable parts i.e. wire, connectors, backshells, etc LAT Environmental Test PDR 28