Transcript CS-I Flayer - Safco Systems SrL

csCONTROL FOR RESISTANCE WELDING
INVERTER TECHNOLOGY
-
Power inverter using IGBT technology for medium–frequency output, programmable via terminal or via remote field bus.
Software availability to drive DC transformers (Square wave output) or to drive AC transformers (Sine wave current output).
Frequency set by the user from 1 KHz to 5 KHz in case of DC Transformers or 50 to 1000 Hz in case of AC transformers.
User selectable primary or secondary current measurement.
Six different modes of current regulation are available:
•
•
•
•
•
•
S
SAFE
CONTROL
SYSTEMS
AFCO
-
Duty fixed percentage D‰
Duty percentage with primary voltage compensation, V‰
Constant Current IK
Constant Power PK
Constant Energy EK
Adaptive AD
Welding current set by external voltage reference 0-10V
Gain adjustable current regulation loop.
Cycle management of spot welding machines or rollers welding machines set by user.
Time management in periods or in milliseconds.
Electrical insulation of input and output sections.
Setup and execution of 64 programs, called by external input, internal, sequential or associated with the start cycle IC1 or IC2.
Point to point serial communication line RS232, used to connect a printer or a personal computer or a network serial communication line RS485.
Availability of expansion of communication: Profibus – DeviceNet – CANopen - Modbus/RTU - Profinet/IO - EtherNet/IP – EtherCAT - Modbus/TCP.
Start cycle with dual push buttons (dual input) or pedals (single input).
Monitoring (Quality Control) of the limits of the welding current in spot-weld and in rolls weld mode.
Programmable function of continuous current increment to compensate electrodes wears under variable curve up to four pairs of electrodes (four transformers).
Welds counter with alarm and lock function.
Four solenoid valves flexibly associated to pre-squeeze and squeeze within programs.
Proportional valve driving circuit galvanic insulated.
Proportional valve full scale setting (99%) from 5 to 10V.
Forging solenoid-valve output.
Pre-stroke solenoid -valve.
Possible association of pressure in pre-squeeze, squeeze, preheat, welding and forging, through the proportional valve (pressure cycle).
Self-calibration of 4 transformer or welding systems.
Four language setting, additional languages on request.
Dedicated signals management by PLC.
IGBT power unit with water or air cooling, through integrated water control solenoid valve or fans.
Possibility of external 24V power supply in case of lack of power line.
Temperature monitoring of heat sink.
External temperature monitoring (transformer diode or coils).
Automatic checking and errors reports on Rogowski coil insulated or in short.
Check with any reporting / management start welding pliers not closed.
Graphs trends of weld parameter on the terminal panel.
Automatic duplication of the welding program in multiple programs
S
- Models: CSI-300A - CSI-600A - CSI -1200A - CSI-2400A / CSI-151A - CSI-301A - CSI-601A.
Safco Systems s.r.l. ®
Via Isonzo, 17/b - 20090 Cesano Boscone (MI) - ITALY
Phone +39 02 4504433 - +39 02 4504435
Fax +39 02 4504321
E-mail: [email protected]
Web Site: www.safcosys.com
SAFE
CONTROL
SYSTEMS
AFCO
- Programming terminal.
- Color Graphic Touchscreen Display.
- Duralumin casing.
- Programming terminal.
- Illuminated graphic display.
- Duralumin casing.
Inverter con Raffreddamento ad Aria - Air-Cooled Inverter
D AT I T E C N I C I
CS-I
T E C H N I C A L D ATA 1 5 1 A - L D
Raffreddamento
Cooling System
ARIA NATURALE
NATURAL AIR
CS-I
151A
ARIA FORZATA
FORCED AIR
Alimentazione
Input Voltage
CS-I
301A-LD
Inverter con Raffreddamento ad Acqua - Water-Cooled Inverter
CS-I
301A
ARIA NATURALE
NATURAL AIR
CS-I
451A
CS-I
300A
CS-I
450A
Raffreddamento
Cooling System
ARIA FORZATA
FORCED AIR
CS-I
600A
CS-I
CS-I
(DC-AC)
(DC-AC)
1200A
1500A
2500A
TRIFASE: 400-440 VAC +/- 15% - 50/60 HZ
THREE PHASES: 400-440 VAC +/- 15% - 50/60 HZ
Tensione d’Uscita
Output Voltage
500 V - ONDA QUADRA
500 V - SQUARE WAVE
CS-I
(DC-AC)
ACQUA-FLUSSO 4 LT/MIN - DA 20° A 40° C.
WATER FLOWRATE 4 LT/MIN - FROM 20° TO 40° C.
Alimentazione
Input Voltage
TRIFASE: 400 - 440 Vcc +/- 15% - 50/60 Hz
THREE PHASE: 400 - 440 Vcc +/- 15% - 50/60 Hz
Tensione d’Uscita
Output Voltage
D AT I T E C N I C I
T E C H N I C A L D ATA
CS-I
601A
500 V - ONDA QUADRA
500 V - SQUARE WAVE
Potenza 20% Duty Cycle
Power 20% Duty Cycle
75 KVA
75 KVA
150 KVA
150 KVA
225 KVA
300 KVA
Potenza 20% Duty Cycle
Power 20% Duty Cycle
150 KVA
225 KVA
300 KVA
600 KVA
Corrente Uscita Nominale
Nominal Output Current
150 A
150 A
300 A
300 A
450 A
600 A
Corrente Uscita Nominale
Nominal Output Current
300 A
450 A
600 A
Corrente d’Uscita Max.
Max. Output Current
210 A
210 A
360 A
360 A
530 A
700 A
Corrente d’Uscita Max.
Max. Output Current
360 A
530 A
Set I Max. Secondaria
Set I Max. Secondary
10 KA
10 KA
20 KA
20 KA
25 KA
30 KA
Set I Max. Secondaria
Set I Max. Secondary
20 KA
25 KA
Frequenza d’Uscita
Output Frequency
Frequenza d’Uscita
Output Frequency
(Da 1000 Sino a 5000 Hz)
( From 1000 up to 5000 Hz)
700 KVA
1200 KVA
1200 A (DC)
450 A (AC)
1400 A (DC)
550 A (AC)
2400 A (DC)
900 A (AC)
700 A
1350 A (DC)
500 A (AC)
1500 A (DC)
600 A (AC)
2600 A (DC)
1000 A (AC)
30 KA
60 KA (DC)
20 KA (AC)
80 KA (DC)
25 KA (AC)
120 KA (DC)
50 KA (AC)
(Da 1000 Sino a 5000 Hz)
( From 1000 up to 5000 Hz)
Modo di Controllo
Control Modes
DUTY FISSO (D‰) - TENSIONE COSTANTE (V‰) - CORRENTE COSTANTE (IK) - POTENZA COSTANTE ( PK)
- ENERGIA COSTANTE (EK) – ADATTIVO (AD)
FIX DUTY (D‰) - CONSTANT VOLTAGE (V‰) - CONSTANT CURRENT (IK) - CONSTANT POWER (PK)
- CONSTANT ENERGY (EK) – ADAPTIVE (AD)
Modo di Controllo
Control Modes
DUTY FISSO (D‰) - TENSIONE COSTANTE (V‰) - CORRENTE COSTANTE (IK) - POTENZA COSTANTE ( PK)
- ENERGIA COSTANTE (EK) – ADATTIVO (AD)
FIX DUTY (D‰) - CONSTANT VOLTAGE (V‰) - CONSTANT CURRENT (IK) - CONSTANT POWER (PK)
- CONSTANT ENERGY (EK) – ADAPTIVE (AD)
Ingressi di Misura
Measures Inlets
CORRENTE PRIMARIA - CORRENTE SECONDARIA - TENSIONE ELETTRODI
PRIMARY CURRENT - SECONDARY CURRENT - ELECTRODES VOLTAGE
Ingressi di Misura
Measures Inlets
CORRENTE PRIMARIA - CORRENTE SECONDARIA - TENSIONE ELETTRODI
PRIMARY CURRENT - SECONDARY CURRENT - ELECTRODES VOLTAGE
Temperatura Operativa
Operating Temperature
Temperatura Operativa
Operating Temperature
Da 0° a 50° C
From 0° a 50° C
Umidità Operativa
Operating Humidity
Umidità Operativa
Operating Humidity
Fino a 90% NON CONDENSATA
Up to 90% NON CONDENSING
Connettività
Connectivity
Espansioni Connettività
Connectivity Expantion
PROFIBUS - DEVICENET - CANOPEN - MODBUS/RTU - PROFINET/IO - ETHERNET - ETHERCAT - MODBUS/TCP
Espansione Opzionali
Optional Expantion
BOARD CONNECTORS EXPANSION; CAN BUS FEEDBACK PROPORTIONAL VALVE & LINEAR MEASUREMENTS
Espansione Opzionali
Optional Expantion
Dimensioni (LxHxP)
Dimensions (LxHxP)
230x415x210 mm
230x415x267 mm
Dimensioni (LxHxP)
Dimensions (LxHxP)
11 kg
16 kg
11 kg
230x415x267 mm
16 kg
17 kg
Espansioni Connettività
Connectivity Expantion
Sa
a
Peso
Weight
Fino a 90% NON CONDENSATA
Up to 90% NON CONDENSING
Connettività
Connectivity
RS232C o RS485, CANBUS
230x415x210 mm
Da 0° a 50° C
From 0° a 50° C
Peso
Weight
RS232C o RS485, CANBUS
PROFIBUS - DEVICENET - CANOPEN - MODBUS/RTU - PROFINET/IO - ETHERNET - ETHERCAT - MODBUS/TCP
BOARD CONNECTORS EXPANSION; CAN BUS FEEDBACK PROPORTIONAL VALVE & LINEAR MEASUREMENTS
230x415x210 mm
23 kg
305x415x267.5+ 80 mm
405x475x322 +80mm
23 kg
44 kg