New Memory - Rockwell Automation

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Transcript New Memory - Rockwell Automation

Studio 5000 Engineering and Design Environment

V21 Highlights Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

1 Rev 5058-CO900C

Introducing Studio 5000

Engineering and Design Environment

-PRESENT Logix Designer (V21)

Programming and configuration for Logix controllers. Existing RSLogix 5000 user interface retained with new shared components.

-FUTURE View Designer (V22)

Graphical design environment for View 5000 HMIs. New User Interface. Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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Logix Extended Tag Properties

Decreased Troubleshooting Time & Faster Time to Market

T101.Level

T101.Level.@EU T101.Level.@Min T101.Level.@Max  Simplify your Logix application    No need to create custom data structures for commonly used tag information Develop your application faster and reduce errors Use Min/Max tag limits programmatically, or propagate to third party HMI after moving to a local tag.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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Extended Tag Properties: Value for Machine/Equipment Builders

Faster time to market with more efficient development

1. Create tag

Development Time

2. Enable choices = Auto-Generated Tank_Level Tank_Level.@EU Tank_Level.@Min Tank_Level.@Max

Profitability

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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Extended Tag Properties: Value for End Users

Faster Troubleshooting with Standard Naming Conventions Troubleshooting with Non-Standard Naming More Cost More Downtime Faulted 3:00 am Troubleshooting with Extended Tag Properties Less Cost More Uptime Extended Tag Properties (Standard Naming)

.Level .Level.@Name .Level.@Description .Level.@EU .Level.@Min .Level.@Max

Maintenance Costs

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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Pre-V21

Project Documentation Storage

Comments/Descriptions Stored on PC L6 Controller CPU User Memory (Volatile/RAM) Engineering PC “.ACD”

Comments/Descriptions

Rung

     

Tag UDT AOI Task Program Routine

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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New V21

Project Documentation Storage

Reduce File Management Efforts L7 Controller Engineering PC “.ACD”

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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New Non-Volatile Extended Memory

L7 Controller CPU User Memory (Volatile/ RAM) Storage is completely independent of user memory space

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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Project Documentation Storage: Value for Machine Builders and End Users

L7

Controller

CPU User Memory (Volatile/RAM)

Improved Maintenance Response Time (End User)

   Improved Revision Management Easier project maintenance Comments/Descriptions are Always Available 

Faster Time to Market (OEM)

  Multi-user Development No Risk to Losing Project Documentation Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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Updated FT A&E Alarm State Model

Simplifies application creation to easily follow ISA 18.2 recommendations ISA S18.2 Alarm State Transition Diagram FT A&E vs. ISA 18.2 terminology:

 Shelve = Shelved  Suppress = Suppressed By Design  Disable = Out Of Service Source: International Society of Automation. (2009). ANSI/ISA-18.2-2009 - Management of Alarm Systems for the Process Industries. Research Triangle Park: ISA Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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Shelving Function for Alarms

Reduce Costly Mistakes by Assuring Alarms are Noticed IN ALARM Click to Shelve Shelved

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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Selectively Apply Duration to ALMA

Increase Productivity by Eliminating Nuisance Alarms High High Limit High Limit Time Min Duration To Trigger

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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New Controller Based Alarm Log

High Availability of Alarming Data Reduces Material Losses

Alarm Log

Circular File Stores Alarm Transitions Communications Loss FactoryTalk View 6.x and 7.x

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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Expanded FT A&E System Limits

Scale to Larger Applications

Expanded FTA&E Limits in FactoryTalk View 7.0

Servers

FT A&E Servers (Non-Redundant) FT A&E Servers (Redundant) FT View Servers (Non-Redundant) FT View Servers (Redundant)

Current Tested Limits

2 Servers

FactoryTalk View 7.0 Target 10 Servers

2 Server Pairs 10 Server Pairs 10 Servers

10 Servers

5 Server Pairs 10 Server Pairs

Clients

FT A&E Clients FT View Clients

Current Tested Limits

20 Clients 50 Clients

FactoryTalk View 7.0 Target 50 Clients 50 Clients

 Eliminates barrier that may have led to use of HMI Classic Alarming  More servers enable logical segregation of FT A&E servers by processing area Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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Controller Support Roadmap

V20 is in extended maintenance mode

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Operating System Support

Knowledgebase Answer ID 67020 “RSLogix 5/500/5000 on Windows Vista and Windows 7“

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

V21 MOTION FEATURES

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EtherNet/IP CIP Motion Encoder

     

Eliminate Extra Wiring and Complexity

EtherNet/IP DLR support 18 bit resolution Single-turn and multi-turn absolute  842EM-S  842EM-M IP67 Packaging, M12 connectors Solid and Hollow shaft options CIP Motion Feedback Only axis support  Use as master axis for gear, PCAM, MDSC  Provides a master axis solution when using the Kinetix 350 drive or Kinetix 5500 drive Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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High Performance Position Driven Outputs (PLS)

More points per Output Cam from 8 to 16

 Position based output control  MAOC motion instruction with RSLogix 5000 graphical profile editor   Map to any output - boolean or physical Advanced PLS features

Output Cam Function in CompactLogix

 Benefits  Any axis can control outputs using position & velocity  Physical or virtual axes  Multiple output module options  Standard outputs  Outputs with CIP Sync for high performance 1756-OB16IS - 8 outputs/module 1756-OB16IFS - 16 outputs/module 1732E-OB8M8SR – 8 outputs /module » EtherNet/IP DLR » Use with ControlLogix or CompactLogix Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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Kinetix 5500 CIP Motion Servo Drive

Lower Installation Costs

    50% less cabinet space 70% fewer wiring terminations 60% less cable runs required VPL Servo motor single cable connection 

Flexible Machine Architecture

    Single or Multiple Axis configurations Shared AC/DC Bus configurations Servo or V/Hz – Induction and PM motors Embedded switch DLR support 

Meets Global Machine Standards

   195-528 VAC Input Voltage Hardwired Safe Torque Off 1A to 23A continuous Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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Kinetix VPL Servo Motor

.4-31.5 NM Continuous Torque Range Windings options matched to drive ratings allow for optimized system sizing and costs Single cable 27% lower cable cost 60% less wiring Integrated Mechatronic functions simplify commissioning and reduce operational costs Flat speed/torque curves deliver twice as much power at high speeds delivering 20% savings Based on proven magnetic core MP technology for market leading reliability and performance Energy efficient drive/motor match and green shunt 50% less energy 15% lower costs Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Introducing ControlLogix Peer-to-Peer I/O

Expanded Application Capabilities

1756-OB16IEF 1756-LSC8xIB8I 1756-IB16IF

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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What is Peer-to-Peer I/O Control?

Peer-to-Peer I/O Control is output actuation based on input data, independent of the programmable automation controller (PAC).

Throughput speeds are drastically reduced as outputs are turned on and off without intervention from the PAC. Here’s how it works: 1.

2.

3.

4.

The input module is configured to “produce” data The output module establishes a connection to the input module The output module “listens” for the data the input module is producing The output module energizes outputs when it “hears” the required parameters Configuration Input Module produces data Controller Info Configuration Output Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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Example Use Cases: Peer-to-Peer I/O Control

Peer control allows outputs on the 1756-OB16IEF module to energize within 50µS of input peer pre-conditions being met.

Max # of Pulses Per Cycle Limit Glue

Trigger an Event Based Task Single Input OR a Combination of Inputs

* * * S * S * * S * S S S * S S

Simple Flowmeter / Solenoid Valve Control

Apply Glue Now Sensor

Glue Gun Control

Variable Pulse train to Heating Element from PID Calculation Temp Feedback to Analog Input Heated Vessel

Time-Proportioned Control Applications

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CompactLogix ®

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New CompactLogix Controllers

Scalable Controllers to Best Meet Application Needs Clear & Simple Product Selection Integrated Motion with L1,L2,L3

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Simple and Consistent Scaling

Catalog

1769-L16ER-BB1B 1769-L18ER-BB1B 1769-L18ERM-BB1B 1769-L24ER-QB1B 1769-L24ER-QBFC1B 1769-L27ERM-QBFC1B 1769-L30ER 1769-L30ER-NSE 1769-L30ERM 1769-L33ER 1769-L33ERM 1769-L36ERM 384KB 512KB 512KB 750KB 750KB 1MB 1MB 1MB 1MB 2MB 2MB 3MB

Memory Embedded I/O

16 IN/16 OUT 16 IN/16 OUT 16 IN/16 OUT 16 IN/16 OUT

16 IN/16 OUT/4 AI/2 AO/4 HSC 16 IN/16 OUT/4 AI/2 AO/4 HSC

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# of local IO Expansions # of EtherNet/IP Nodes on I/O Tree

8 8 16 16 30 4 8 6 8 8 4 4 4 8 8 8 8 16 16 16 16 32 32 48

Motion Axis supported (Position)

2 4 4 8 16 Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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ControlLogix 5570 Family of controllers

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ControlLogix & CompactLogix 55xx Hardware Overview

  

New faster CPU Enhanced SDRAM USB 2.0 port

 

Embedded SD Card 4-character display

 

Energy Storage Module No Battery Higher Productivity Less Downtime Supports Green Initiatives

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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ControlLogix 557xS Integrated Safety

Safety Features

 Existing GuardLogix functionality  Safety Task 1756-L6xS functionality   All safety and safety application instructions All existing GuardLogix safety certifications  IEC 61508, IEC 62061, ISO 13849, etc.

Controller Options

 1756-L72S = 4MB standard / 2M Safety  1756-L73S = 8MB standard / 4M Safety Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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New Redundancy Module 1756-RM2F

More Application Options & Faster Machine Throughput

 

Features and Benefits

 Higher Data Throughput Rates – Less Cross Loading time means less scan time impact  1 GB fiber speeds – Faster Cross Load Speeds Redundant Fiber Channels – No single point of Failure Enhanced Diagnostic Display (Used with RM Configuration tool) – Less time spent troubleshooting in the event of an issue Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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ControlLogix XT & ControlLogix SXT

  1756-A7XT  New higher density XT chassis (7-Slots)  Same physical size as 1756-A10 and 1756-A5XT Use with existing Logix-XT No software update required 1756-L73XT / -L73SXT (8MB) Logix-XT controller  Shares all characteristics of existing Logix-XT modules  No software update required - Standard L7x firmware Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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Performing a System Upgrade or Creating a New System

 Customer upgrades a system component (e.g., moving from V16 to V17)  What other devices must be upgraded?

Controller moving from V16 to V17 What other devices in the system are affected? Are other software upgrades needed ?

Will this break any part of the system?

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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New

Compatibility Management Web Site

Reduce Time to Market and Mitigate Risk

 http://www.rockwellautomation.com/compatibility/#/scenarios    Identifies compatibility of firmware versions Easier to locate downloads Easier to locate release notes or other companion documents.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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Logix Connector Enhancements – VantagePoint

 

Reduced engineering time

 Simplified connectivity to Logix platforms

Increased ease of use

   Live Data Import wizard brings in structures from Logix platforms If a matching type definition does not already exist, a type definition is created to match the UDT definition in the controller Tag instances are then created for each tag in the controller that uses that definition Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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Copyright / Trademark Notice

Copyright © 2012 Rockwell Automation Inc., All Rights Reserved RSLogix, RSLinx, RSNetWorx, the RSLogix 5000 logo, and the Rockwell Software logo are trademarks of Rockwell Software Inc. Logix5000, PLC-5, SLC-500 and Data Highway are trademarks of Allen Bradley Company LLC., all other trademarks are the property of their respective holders and are hereby acknowledged For more information on the latest pricing or a demonstration of any Rockwell Software package, please contact your local Rockwell Automation sales office or authorized Allen-Bradley distributor. For the very latest on Rockwell Software product development, visit our Web Site on the Internet at: http://www.software.rockwell.com

WORLDWIDE REPRESENTATION Argentina, Australia, Austria, Bahrain, Belgium, Bolivia, Brazil, Bulgaria, Canada, Chile, China, Colombia, Costa Rica, Croatia Cyprus, Czech Republic, Denmark, Dominican Republic, Ecuador, Egypt, El Salvador, Finland, France, Germany, Ghana, Greece, Guatemala, Honduras, Hong Kong, Hungary, Iceland, India, Indonesia, Ireland, Israel, Italy, Jamaica, Japan, Jordan, Kenya, Kuwait, Lebanon, Macao, Malaysia, Malta, Mauritius, Mexico, Morocco, Netherlands, New Zealand, Nigeria, Norway, Oman, Pakistan, Panama, Peru, Philippines, Poland, Portugal, Puerto Rico, Qatar, Romania, Russia, Saudi Arabia, Singapore, Slovakia, Slovenia, South Africa, Republic of South Korea, Spain, Sweden, Switzerland, Taiwan, Thailand, Trinidad, Tunisia, Turkey, United Arab Emirates, United Kingdom, United States, Uruguay, Venezuela, Vietnam, Zimbabwe Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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