Transcript Omron PLC Overview shortened.ppt

Omron Product Update – Jan 2010
PLCs
HMIs
Machine
Software
Networks
PLC Product Portfolio
Functionality, Networking, Communication
CS1: CS1 Rack PLC
Up to 5,120 I/O plus 4-128 axes of motion
CJ2: Modular PLC
Up to 2560 I/O plus 4-128 axes of motion
CJ1: Modular PLC
Up to 640 I/O plus 2-16 axes of motion
CP1H: Micro PLC
20 – 320 I/O plus 4 axes built-in motion
CP1L: Micro PLC
10 – 180 I/O plus 2 axes built-in motion
Program & I/O Capacity
CP1L Micro PLC
• 6 Configurations
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10, 14, 20, 30, 40 & 60 I/O
All are expandable (Except 10 I/O)
• 4 High Speed Inputs
(100 kHz)
• 2 Axis Motion Control
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CP1L-L10 (10 I/O) CP1L-L20 (20 I/O)
Maximum 60 I/O
100 kHz Pulse Outputs
• Capable Processor
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High-speed: 0.55 µs instruction
Comments & Symbols stored in PLC
All units have Built-in High Speed USB for
programming
CP1L-M30 (30 I/O) CP1L-M60 (60 I/O)
Maximum 180 I/O
CP1H Micro PLC
• Flexible Configuration: 3 Base Units
CP1H-X40:
General Purpose PLC
CP1H-XA40:
PLC with Analog
• 40 base I/O, Maximum 320 I/O
• 4 - 100 kHz Pulse Outputs
• 4 - 100 kHz Inputs
• 40 base I/O, Maximum 320 I/O
• 4 Analog In, 2 Analog Out
CP1H-Y20:
PLC for Motion
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20 base I/O, Maximum 300 I/O
2 - 1 MHz High Speed Pulse Outputs
• 2 - 1 MHz High Speed Counter
Inputs
• Expandable Micro PLC
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Expand up to 7 CP1W Units
Expand up to 2 CJ Special I/O Units
• Programmable 2 Digit Display
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Plus low cost add-on display with 4 Lines x 12 Characters
CP1 Adapter Modules
• RS232 Module – CP1W-CIF01
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Single point communication to Temperature Controller
AC Drive, RFID, Etc
Supports TXD, RXD
• RS422 Module – CP1W-CIF11/12
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Multidrop communications to Temperature Controllers
Multidrop communications to AC Drives
Multidrop communications to RFID
Supports TXD, RXD
• LCD Module - CP1W-DAM01
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4 Lines 12 Characters for displaying error messages
Modify Timer, Counter, DM, HR, WR
CP1 Adapter Modules
• Ethernet Adapter – CP1W-ETN01-US
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Supports 2 simultaneous connections
Program PLC Using CX-Programmer
Gather data using FINS, HMI
• EtherNet/IP Adapter – CP1W-EIP01-US
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Is an EtherNet/IP Slave, must be used with a Master
Can be used with CJ2, CJ1 or CS1 EIP or Rockwell ControlLogix or
CompactLogix PLC’s
(Can’t be used for programming)
• Modbus/TCP Ethernet Adapter – CP1W-MODTCP01-US
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Supports Either Master or Slave operation
CJ1 Modular PLC
• CJ family can be used for
virtually every application
• Scalable CPU Choices
• Up to 640 I/O
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Over 100 different modules to
choose from
Use up to 16 Communications
modules per system
• Specialized CPU w/Built-in I/O
for 2 axis of motion control
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All CJ PLCs can be used for motion
control
All in a very competitive package…
CJ1 Modular PLC
• Scalable CPU Choices
Over 100 Module Choices
• 50+ Digital I/O Modules
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5, 12, 24 VDC Inputs, 5, 12, 24 VDC
Outputs, AC Inputs, AC Outputs, Relay
Outputs
• 30+ Analog I/O Modules
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Universal signal modules
– 28 Different Input Choices
High Resolutions, up to 18 bit
Temperature & Process Control modules
• Up to 16 Communications Modules
per system
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Serial, Ethernet/IP, DeviceNet, SYMAC,
CompoNet, FL-Net, Controller Link, RFID
• 4 – 128 Axes Motion Control
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Linear & Circular Interpolation
What is the CJ2?
• An enhanced CJ1!!
Fast & Capable CPUs:
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Tag Based Programming
Increased Memory over CJ1
Flash Memory Card Slot – Program Back-up & Data
Storage
USB Programming Port – simple & inexpensive
Built-in RS-232 & Ethernet/IP Communications
CJ2 “Built-in Communications”
• Built-in Ethernet/IP
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USB Port
Most popular Ethernet network in North
America
Also supports programming & FTP
• No Expensive Cables with USB
Interface
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Simple plug-and-play compatibility with
modern PCs
RS-232 Port
• Built-in Intelligent RS232 Port
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Use for programming or
communications
Ethernet/IP
Port
CJ2 =Powerful CPUs!
• Large Memory
Up to 400,000 Program Steps
 Up to 800k Data Memory
 3.5MB Memory for Function Block,
Symbol, Comment Memory
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• Tag-Based Programming
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Tag Server manages tag names and I/O addresses
Access data from external devices using tag names
Common Tag Database between the PLC & HMI
• IEC61131-3 Fully Supported
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All 5 Languages: Ladder, Function Block, Structured Text, Instruction
List & SFC
CS1 Rack-style PLC
• Rack Style PLC with Scaleable CPU
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from 16 I/O to 5120 I/O
• Communication & Networking Workhorse
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Ethernet I/P, Ethernet, DeviceNet, CompoNet, Controller Link,
RS232, RS422/RS485
• Extensive Specialty I/O modules
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Analog, Temperature Control,
Motion Control, Digital I/O, RFID,
High Speed Counters
• Supports Redundant Processors
Layout Flexibility with CS1
• Large Scale PLC
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3, 5, 8 & 10 Slot Backplanes
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Up to 7 backplanes
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Up to 80 I/O &
Communications modules
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5,120 total I/O
CPU Rack
Expansion 1
Expansion 2
Up to 7 Total
Expansion Racks
Operator Interface Panels
NS15 – Big, Bright and Beautiful
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Brighter, Crisper, Sharper Screens
Black or Silver Front Bezel units
15”, XGA, 1024 X 768 pixels
“Ergo-Bright”, customize
brightness
UL Type 1, 12, 13, 4X approvals,
better than NEMA standards
Class I Div 2, hazardous approvals
3 Function Keys, two-hand safety
operation applications
RGB output to large external
display
NS-CA002 video board to Vision
system
CX-Designer Programming
• Smart Active Parts eliminates
programming
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Omron Libraries of over 500 pre-built
objects with coded actions
Ability for users to create & save their
own SAP too
• Multi-language support for up to
16 languages
• Built-in Ladder Monitor & Data
Trace
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No programming or extra PC is
necessary
Program edits are not allowed, but
changing of values are
• CX-Simulator Software
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Create a Virtual PLC communicating
to a Virtual HMI
NV3W – Great Value in 3.1” Size
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NV3W-MR
NV3W-MG
Compact
Easy to Use
Low Cost
Vertical or Horizontal
mounting flexibility
• Multi-color backlight to
suit the application
• 5 VDC model, powered
directly from PLC to
reduce hardware cost
NV3Q – Enhanced 3.6” Compact HMI
• Monochrome or color
to suit the application
• SD memory card for
easy back up
• Uses same USB cable
as CP1 to reduce cost
• Multi-Vendor support
• NP3 to NV3Q
mounting adapter
plate for easy
migration
Intelligent Networking Solutions
• Ethernet/IP
• Profibus DP
• DeviceNet
• Modbus RTU
• CompoNet
• Compobus/S
CP1L/CP1H Ethernet/IP Slave Adapter
• The CP1 - Intelligent Ethernet/IP Slave
 Easy set-up Datalink 10 wd In/10 wd Out, 50 In/50 Out,
100 In/100 Out
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Lowest cost Intelligent EIP Slave
Master
Slave
IP67 Slave
On-Machine
16 Configurable I/O
Switch
Slave
CJ Profinet Master
• 3 Types:
RT (Real Time), CBA (Component Based Automation), IRT
(Isochronous Real Time)
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Omron supports RT (Real Time) the most
popular type
Profinet SmartSlice
• Built-in Ethernet Switch
• Supports MRP (Media Redundancy Protocol)
 MRP assures, if a single link in a network ring is
broken, communication will recover <200 ms
• Up to 1024 In & Out per Profinet Header
Profinet IP67 I/O Block
with built in Ethernet Switch
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On-machine I/O, reduces panel space, save money
IP67 for wash down applications
16 Configurable I/O
Built-in Ethernet Switch
Supports MRP (Media Redundancy Protocol)
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MRP assures, if a single link in a network ring is broken,
communication will recover <200 ms
CP1L/CP1H Modbus TCP
Master & Slave Adapters
• The CP1 - Intelligent Modbus TCP Master/Slave
• CP1 can control 2-4 axis of motion, Add I/O, Fast Scan
• Used for data collection of remote nodes
On-Machine IP67
Modbus TCP I/O Block
16 Configurable I/O
CompoNet SmartSlice
• Flexible I/O Configuration, match to the application
• Easy to configure, no software needed, saves $
• Very fast I/O allow more products produced in less time
 Every percent of increase in speed is pure profit, So every
millisecond counts
• *Smart Functions, increase operation rates
• What are Smart Functions and why are they used?
CompoNet Slaves
3 Tier Screw Terminals
• Doubling up wires on terminals is not necessary!
• Screw terminals most preferred connection type in N.A.
• Virtually a standard for Automotive customers
CompoNet Slaves
With Cage Clamp Terminals
• Unaffected by vibration - Always a good connection
• Easy & fast to install, saves time & money
• Preferred style – in Europe
CompoNet Slaves
With MIL Connectors
32 I/O
16 I/O
• Semiconductor customers prefer this type
• Small size, requires less cabinet space
• DIN rail mountable for quick install saving time
CompoNet Slaves
With e-CON Connectors
16 I/O
8 I/O
 Japanese customers prefer this type
 Easy to install, no special tools. Reduces wiring
work.
CompoNet
Analog I/O Slaves
Screw Terminals
MIL
Connector
e-CON
Connector
• Temperature Inputs – 4 Points of Thermocouple or RTD
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Built-in scaling saves ladder code and programming time
Built-in comparators for alarming, saving programming time
• Analog I/O – 4 Points of A/D or 2 D/A
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Space savings, very narrow width which means smaller cabinets and lower
cost
DIN rail mountable for quick install and maintenance saves time