AVK Valves Manufacturing Malaysia Sdn Bhd By: Melvin Ho AVK

Download Report

Transcript AVK Valves Manufacturing Malaysia Sdn Bhd By: Melvin Ho AVK

AVK Valves Manufacturing
Malaysia Sdn Bhd
By: Melvin Ho
AVK – The Perfect Valves Choice
25/05/2016
1
The History of AVK and AVK Today
History:
• AVK was established in year 1941 in the modest facilities
of Galten, Denmark
Today:
• AVK is an International Industrial Group
• Also one of the leading valve manufacturers for the water,
gas, sewage industries & fire fighting in worldwide
• Our product programme comprises a large range of valves,
hydrants, pipe fittings and accessories, each complying
with the highest standards of safety and durability
25/05/2016
2
AVK Worldwide
25/05/2016
3
Core Values of AVK Group
Global Manufacturer
• To all major, international standards (BS, ISO, AWWA, DIN, AS,
etc.)
• To offer our customers New Innovative & High Quality products
• Global Thinking & Local Action
Supply of System Solutions
• More than 37 years in global market
• Production in Malaysia since year 2004
• Probably the World Top Valve Manufacturer
Close to Clients/Partners
• Flexible Approach
• 36 factories and more than over 2100 Employees
• AVK sales office, distributors & local agents located in more than
80 countries
25/05/2016
4
The AVK GROUP OF COMPANIES
AVK Holding A/S (Denmark)
High Tech Division
AVK Tooling A/S (Denmark)
Q-Transportmateriel A/S
(Denmark)
Valves & Fittings Division
Energy Division
AVK International A/S (Denmark)
AVK Nederland BV (NL)
Aqua-Gas Manufacturing Ltd. (U.K.)
AVK France S.A. (France)
AVK Manufacturing Ltd. (U.K.)
AVK Norge AS (Norway)
Bryan Donkin Valves Ltd. (U.K.)
AVK Belgium NV (Belgium)
Glenfield Valves Limited (U.K.)
AVK Valvulas, S.A. (Spain)
Wouter Witzel Euro Valve BV (NL)
Aqua-Gas AVK Ltd. (U.K.)
AVK Polska Sp. z.o.o (Poland)
AVK Armadan Sp. z.o.o. (Poland)
Saudi Valves Manufacturing Co. Ltd.
(Saudi Arabia)
AVK Valves Company Hong Kong Ltd.
(H.K.)
American AVK Co. (USA)
AVK Valves (Shanghai) Co. Ltd.
AVK Plastics BV (NL)
AVK Philippines Inc. (Philippines)
AVK Haut Marnaise S.A. (France)
Dalglen (No. 787) Limited (U.K.)
AVK Mittelmann Armaturen GmbH
(Germany)
J.C. Hansens Metalvarefabrik ApS
(Denmark)
AVK Holding (Hong Kong) Ltd.
AVK Australia Pty. Ltd. (Australia)
AVK Valves Anhui Co. Ltd. (China)
AVK Valves Manufacturing Malaysia
AVK Rewag BV (NL)
AVK Valves Southern Africa Pty.
AVK VVS ApS (Denmark)
ASX 8273 ApS (Denmark)
Flonidan DC A/S (Denmark)
AVK GUMMI A/S (Denmark)
– EPDM Rubber (EDK 70)
Manufacturer
25/05/2016
36 AVK factories &
more than 60 AVK
Sales Offices &
agents located
more than 80
countries.
5
AVK Global Distribution Network
25/05/2016
6
AVK Product Applications
25/05/2016
7
Glenfield Valves Ltd.
(AVK Group of Companies)
Engineering Valves Manufacturer for
Dams / Hydro Power Stations, etc.
25/05/2016
8
AVK Main Product Range - Valves
(Many other types/models available)
Resilient Seat Gate Valve
(AVK Series 21/30)
DN 50-400mm
Resilient Seat Gate Valve
without By-Pass
(AVK Series 55/70)
DN 450-600mm
Air Valve
’Aerokinetic’ Principle
(AVK Series 851)
DN 25-200mm
Resilient Seat Gate Valve
with By-Pass
(AVK Series 55/30)
DN 450-600mm
Swing Check Valve
(AVK Series 41)
DN 50-300mm
25/05/2016
9
AVK Main Product Range
- Tappings and Pipe Repair
(Many other types/models available)
Universal Tapping Tee
(AVK Series 257)
Tapping Saddle for
PVC & PE-Pipes
(AVK Series 10)
Stainless Steel Repair Clamp
(AVK Series 729)
Underpressure
Drilling Tapping
Saddle
(AVK Series 729/09)
Universal Tapping Saddle
(AVK Series 730)
25/05/2016
10
AVK Main Product Range – Fire Fighting
(Many other types/models available)
Fire Hydrant
- Underground Type
(AVK Series 19/689)
Wet Barrel Hydrant
– Wharf Type
(AVK Series 24/60)
Dry Barrel Hydrant
(AVK Series 27)
25/05/2016
Operating Wrench
(AVK Series 27/80-8)
Wet Barrel Hydrant
- Commercial Type
(AVK Series 24/90)
Extension Kits
(AVK Series 27)
Gate Valve
- OS&Y
(AVK Series 25/46)
11
AVK References List South East Asia
Indonesia
Malaysia
•
•
•
•
•
•
•
•
PT. PAM LYONNAISE JAYA (PALYJA)
PT. THAMES PAM JAYA (TPJ)
PDAM Kab. Bandung
PDAM Kota Banda Aceh ("Tirta Daroy")
PDAM Kota Medan ("Tirta Nadi")
PDAM Sigly (Sumatera)
•
Singapore
•
Public Utilities Board – Water Department
(PUB)
Singapore Water Supply
Ministry of The Environment, Sewerage
Deparment (ENV)
Singapore Sports Council
Ministry of Defence, Lands & Estates
Organisation
•
•
Vietnam
•
•
•
•
•
•
•
•
•
•
•
Hanoi Water Company
Dalat Water
Hue Water Supply Company
Ho Chi Minh City Water Supply Co.
Hanoi Water Business Company
Hai Phong Water Supply Co.
Lam Dong Water Supply Co.
Ha Tinh Water Supply Company
Thanh Hoa Water Supply Co.
Nam Dinh Water Supply Co.
•
•
•
•
25/05/2016
•
•
•
•
•
•
•
•
•
•
SIRIM ISO 9001:2000
Syarikat Bekalan Air Selangor S/B
(SYABAS)
Jabatan Bekalan Air Negeri Sembilan
(JBANS)
Perbadanan Air Melaka (PAM)
SAJ Holdings S/B
Jabatan Air Negeri Kelantan (JANK)
Syarikat Air Terengganu (SATU)
Jabatan Bekalan Air Negeri Pahang
(JBANP)
Perbadanan Bekalan Air Pulau Penang
(PBA)
Lembaga Air Perak (LAP)
Jabatan Air Negeri Sabah (JANS)
Pihak Berkuasa Air Negeri Sarawak
(PBANS)
Jabatan Perkhidmatan Pembetungan
Kementerian Tenaga, Air & Komunikasi
(JPP)
JKR Kedah
12
Highest building in the world: 750 mtrs
Burj Tower
Dubai
600 valves
KLCC Twin Tower
900 mm Gate valve
EVUS & EVTLS
DN 50 - DN 1700
25/05/2016
13
Gate Valve Design in the Market
Metal Seated Gate Valve
25/05/2016
Resilient Seated Gate Valve
14
Features for Maintenance Free Gate Valve
5 Mains Unique Features:
1.
2.
3.
4.
Wedge
Spindle
Gasket system in bonnet
Electrostatically Epoxy
Coating
5. Production and Materials
25/05/2016
15
Wedge Design Comparison
After 6 months Deep Into Raw Water Testing
AVK Design Metal Core fully (Internal & External)
vulcanised with rubber
Low Quality Design Metal Core without fully (Internal &
External) cover rubber
25/05/2016
16
Wedge Design Comparison
Low Quality of Wedge Design
25/05/2016
17
AVK Stem Design – Rolled Threads
Same Quality of Material Stem but Low Quality
Design – normally use machine cut
25/05/2016
18
DIN 30677 v.s. GSK Coating
Epoxy Coating, Layer Thickness
According to DIN 30677 part 2
•250 m - 400 my on flat and loadbearing parts
•150 m - 300 my on convex outer edges
According to RAL GZ 662 (GSK)
•GSK minimum 250 my regardless
25/05/2016
19
Customer Value Concept
Direct Bury Concept
or
Street Cover
Quality Valve
Extension
Spindle
25/05/2016
Direct Bury
System
20
Customer Value Concept
25/05/2016
21
AVK AIR VALVES
with ‘AEROKINETIC’ Principle
AVK air valves are a unique design (embodying
‘Aerokinetic’ principle) of air relief valves for water
systems.
AVK air valves have capacities greater than those of
other conventional air relief valves.
25/05/2016
22
AVK AIR VALVES
The presence of air in a pipeline can cause many
problems:
- Hastened Corrosion
- Increased Energy Consumption and Operation Costs
- Failure or Inaccuracies in Flow Metering
- Pressure Loss or Even Complete Flow Stoppage
- Delays in Filling
-Increased Risk of Water Hammer
Sudden movements of air pockets can result in a rapid change in flow
velocity, leading to high pressure surges of a destructive nature.
25/05/2016
23
AVK AIR VALVES
with ‘AEROKINETIC’ Principle
The unique design of
‘Aerokinetic’ principle of
large orifice air relief valve
operation prevents
premature closure while air
is being released from a
pipeline.
25/05/2016
24
Low Quality Air Release Valves
When conventional valves discharge air
at a high rate during the filling of a water
main, the float may suddenly be caught
up in the discharging air stream and close
the valve before all air has been
exhausted - which mean this is very BAD
NEWS for the whole pipeline system.
25/05/2016
25
AVK AIR VALVES
with ‘AEROKINETIC’ Principle
Outlet
Inlet
AVK Air Valve Size,
DN (mm) = Inlet
AVK Air Valve Outlet
Sizes (mm)
50mm
50mm
80mm
80mm
100mm
100mm
150mm
150mm
200mm
200mm
Therefore, AVK Air Valve provide 100%
performance with same size of air intake
and release.
With conventional large orifice valves, their outlet sizes normally 30%
smaller than the inlet sizes.
25/05/2016
- 50%
26
AVK Local Agent (Indonesia)
25/05/2016
27
AVK CONTACT
THANK YOU
AVK Valves Manufacturing Malaysia Sdn Bhd
Lot 1, Jalan Sg Chadong 8, Batu 5 ½, Jalan Kapar,
Klang, 42100 Selangor, Malaysia.
Tel: +603 3291 8270 Fax: +603 3291 7067
Website: www.avkvalves.com.my
25/05/2016
28