Mitsubishi Heavy Industries, Ltd. Industrial Prospective for Hydrogen Utilization - Safety Aspect -
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Industrial Prospective for Hydrogen Utilization - Safety Aspect - 10 September 2005 K.Takeno Mitsubishi Heavy Industries, Ltd. MHI’s Activities for Hydrogen MHI, general machinery and power plant maker, focuses on two aspects concerning hydrogen. 1. When hydrogen is used as the alternative energy resources from fossil energy, we should provide the high-quality and high-efficiency devices for hydrogen production, storage, and utilization. 2. Utilization as the media of energy chain among natural reproducible energy (wind, solar, geothermal, water, biomass, etc.), and nuclear energy. Energy Chain through Hydrogen Natural Gas Gas Engine (η~44%) Fossil Energy Steam Reformation H2 (Natural Gas, Oil) Membrane Reformation Gas Turbine Storage of Hydrogen (η~41%) On-site hydrogen station PEFC Natural Energy (Wind, Solar, Biomass) Electricity (η~60%) Electrolysis of Water H2 Nuclear Energy Direct Production from Water Special Use (rocket etc) As the final conversion device from hydrogen, PEFC has highest efficiency Role of Hydrogen in Natural Energy System Electricity DC/AC DC/AC H2 Wind Power O2 Solid Polymer Water Electrolysis Solar Cell Rechargeable battery Methanol (Storage) Polymer Electrolyte Fuel Cell Solid Oxide Fuel Cell Engine Biomass Gasification to produce H2 and CO Power Source If biomass gasification is combined, performance becomes higher (oxygen from electrolysis can be utilized and carbon from biomass can be fixed to liquid fuel). Introduction of Future Plan (RERE System) *RERE(Renewable Energy based Rural Electrification) Research on Safety Wind Buoyancy Mixing of air with H2 Flow & Diffusion LH2 : Evaporation Diffusion GH2 : Diffusion Flammable H2/Air Mixture H2 Tank EXPLOSION or Diffusion Flame Leak of LH2 (Liquid) or GH2 (High-PressurizedGas) Pressure Wave Radiation Research on Safety (continued) Hypothesis Accidents Probability study # Evaporation of LH2 # Diffusion of GH2 Experiments # Immediate Ignition ⇒ Computer Simulation # Delayed Ignition ⇒ Diffusion Flame Explosion # Spread of Flammable Mixture # Scale of Diffusion Flame Evaluation of Safety (Risk Analysis) # Propagation of Pressure Wave # Radiation from High Temp. Steam Safety Regulation Research on Safety (continued) 3.6m 21m High-pressure H2 flame(d=10mm,P=28MPa) (Visualized by Na addition) Length of 火炎長 Flame Lf (m m ) 100000 10000 16700・M0.5 1000 100 0.0001 Nozzle diam. 噴出口径 (m m ) 10.0 2.0 0.53 0.001 0.01 0.1 M (kg/s) Flow Rate of流量 H2 Gas 1 5.0 1.17 0.32 10 L f / d 399.2 P 0.5 rf max / d 71.6 P 0.48 Lig=31.5mm Schuliren photo image(d=1mm,P=20MPa) (Flame is stabilized behind shock wave) P : [ MPa ] Correlation of flame scale Lf: flame length rfmax: maximum flame diameter d: nozzle (opening) diameter This formula is used for the Japanese regulation of hydrogen safety. Research on Safety (continued) Large scale (300m3) explosion experiment, conducted by IAE / SRI (H2 (30%) / Air mixture) Typical result on the atmospheric diffusion of leaked H2 at an assumed hydrogen supply station. (40MPa-400m3, d=10mm opening, t=3s) 75~90m/s [Pa] Velocity of flame propagation Pressure distribution at t=100ms Principal Conclusion and Perspectives Total Efficiency from NG via H2 direct use Natural Gas Gas Engine (η~43%) Fossil Energy Steam Reformation H2 (Natural Gas, Oil) Membrane Reformation Gas Turbine Storage of Hydrogen (η~39%) PEFC Natural Energy (Wind, Solar, Biomass) Electricity (η~60%) Electrolysis of Water H2 Nuclear Energy Direct Production from Water ~29% ~42% ~27% ~39% ~42% Special Use (rocket etc) # Problem seems to be the energy efficiency. It is difficult to overcome the direct use of natural gas to gas engine or turbine. # At the standpoint of industrial researcher, it is the urgent demand to raise the conversion efficiency from NG or nuclear energy to hydrogen. Specially, MHI expects membrane reformer, which can be operated at low temperature (~550℃) and conversion efficiency is high (~75%). # From CO2 problem, the use of natural renewable energy is expanding globally. If hydrogen is the core of energy flow, many kinds of natural energy can be combined. Membrane Reformer CH4 Atomic Furnace H2 CH4+H2O+heat→CO+3H2 Reformation Catarist Membrane Catarist City gas Steam Hydrogen Heat Membrane This can be operated at low temperature (~550℃) and conversion efficiency is high (~75%)