INFO

SERVICE

NEW SHAFT ADAPTER FOR GEARBOX

ZF AS-TRONIC

with

INTARDER 2

and

INTARDER 3

002/2014 - rev.0

PZB is informing you that it has been defined and introduced a new adapter shaft, to fit PTOs onto the availability.

ZF AS-TRONIC INTARDER 2

weaknesses of the Gearbox housing itself &

3

.

Please refer to our documentation and our sales offices for ordering codes and parts The use of this new adapter, on this family of transmissions, is strictly required due to

(please refer to ZF UFB L10/20 - Breakage at PTO Installation Interface)

.

The adapter, due to its configuration, shares the load on the back-end of the gearbox case on a much wider surface that reduces the stress concentration at the PTO mounting position preventing any failure of the housing itself.

The new Adapter kit includes

5 off

supplementary bolts (M12x35 - 8.8);

5 off

washers;

1 off

adapter plate,

1 off

Gasket;

1 off

Bearing;

1 off

quill-shaft and

1off

circlip.

ADAPTER SHAFT CODE

205A683R000 205A743R000

GEARBOX

ZF AS-TRONIC with INTARDER 2 ZF AS-TRONIC with INTARDER 3

MOUNTING INSTRUCTIONS

See page 2 Interpump Hydraulics Spa a socio unico -

Business Unit PZB

Sede Legale e Operativa: Via A. Mingozzi, 6 - 40012 Calderara di Reno (BO) - Italy Tel.: +39 051 6460511 - Fax ITA: +39 051 6460565 - Fax EXPO: +39 051 6460560 E-mail ITA: [email protected] - E-mail EXPO: [email protected] - Web: www.pzbitaly.com

Cap. Soc. Euro 2.631.600,00 i.v. - N. Mecc. BO 056383 - R.E.A. BO 444225 - C.F. 00883010241 - P.Iva IT02128140361 Soggetta ad attività di Direzione e Coordinamento da parte di Interpump Group Spa

Pag.

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INFO

SERVICE

002/2014 - rev.0 MOUNTING INSTRUCTIONS ADAPTER KIT FOR GEARBOXES

ZF AS-TRONIC

with

INTARDER 2

and

INTARDER 3

5 4 3 2 6 1 B 8 7 A A Section A-A 265,55 (INTARDER 2) 278,25 (INTARDER 3) 273,3 (INTARDER 2) 286,0 (INTARDER 3) B

REF.

1 2 3 4 5 6 7 8

CODE DESCRIPTION

11305536000 Shaft (for gearboxes with INTARDER 2) 11305594000 Shaft (for gearboxes with INTARDER 3) 00701004000 Circlip Seeger 45e UNI 7435 12901574000 Gasket sp. 0,3 mm 00802154000 O-Ring 10701571000 Adapter 01001016000 Bearing 6009/C3 00404002000 Washer Schnorr 12 UNI 3703 00106016000 Screw M12X35

QT.

1 1 1 1 1 1 5 5 - Set assembling operations in order to ensure that all the components are handled with the maximum cleanliness as possible.

- Dismount the four bolts, the rear PTO opening cover and the plug located on top of the PTO opening in order to feed the PTO with forced lubrication from the gearbox. Ensure that the adapter fit properly onto the gearbox plane and in case needed remove the residual paint from the surface of the transmission.

- Fit the pre-assembled shaft ref. 1 (including components ref. 2 and ref. 6) into the gearbox. Please pay attention to properly align the shaft spline with the gearbox spline, the shaft must be installed carefully without hammering on the shaft and has to be fitted by means of the hands only. In case the shaft is not already pre-assembled, assemble first the circlip ref. 2 onto the shaft and secondly the bearing ref. 6 using the proper tool in order to prevent any bearing damage.

- Fit the O-Ring ref. 4 on the adapter, the gasket ref. 3 and then the adapter on PTO mounting surface of gearbox.

- Fit the five screws M12x35 ref. 8 (included in to this kit) together with washer ref. 7 in position ref. B and tighten with a torque of 67 ± 7 Nm.

Interpump Hydraulics Spa a socio unico -

Business Unit PZB

Sede Legale e Operativa: Via A. Mingozzi, 6 - 40012 Calderara di Reno (BO) - Italy Tel.: +39 051 6460511 - Fax ITA: +39 051 6460565 - Fax EXPO: +39 051 6460560 E-mail ITA: [email protected] - E-mail EXPO: [email protected] - Web: www.pzbitaly.com

Cap. Soc. Euro 2.631.600,00 i.v. - N. Mecc. BO 056383 - R.E.A. BO 444225 - C.F. 00883010241 - P.Iva IT02128140361 Soggetta ad attività di Direzione e Coordinamento da parte di Interpump Group Spa

Pag.

2/2