Institutional Management Review August 30/31, 2004 Managing CEBAF Accelerator Operations Andrew Hutton Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for.
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Transcript Institutional Management Review August 30/31, 2004 Managing CEBAF Accelerator Operations Andrew Hutton Thomas Jefferson National Accelerator Facility Operated by the Southeastern Universities Research Association for.
Institutional Management Review
August 30/31, 2004
Managing CEBAF Accelerator Operations
Andrew Hutton
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004 /SC-PAC2001-6.19.01
Outline
CEBAF Accelerator Characteristics
Response to Hurricane Isabel
Accelerator Achievements in FY04
G0 Experiment completed
Hypernuclear Experiment completed
HAPPEx-He and HAPPEx-II initial runs completed
Operations Metrics
Preparing for Upcoming Challenges
Path forward – new Operations Vision
Summary
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004
Brief Description of CEBAF
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004 /SC-PAC2001-6.19.01
Continuous Electron Beam Accelerator Facility
0.6 GeV linac
(20 cryomodules)
1497 MHz
67 MeV injector
(2 1/4 cryomodules)
1497 MHz
Gain switched
lasers @
499 MHz,
Df = 120
A
B
RF separators
499 MHz
C
B
A
Pockels cell
C
A
Gun
B
C
Double sided
septum
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004
CEBAF Capabilities
CEBAF delivers independent beams to all three Halls
Energy – must be multiple of linac energy
1, 2, 3, 4, or 5-pass to any Hall
All Halls can simultaneously have 5-pass beam
Current – fully independent
Halls A & C take up to 140 μA
Hall B takes up to 50 nA (and down to 100 pA!)
Polarization – orientation of longitudinal polarization depends on Hall
energy due to precession
At least 50% of experiments want longitudinal polarization
An increasing number of experiments want “parity quality” beams
Small helicity-correlated change in current, position, angle, polarization
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004
Dynamic Operational Requirements
Unlike a storage ring, the operating conditions of CEBAF are changed
frequently based on User needs
In FY02, FY03, FY04 there were:
6
9
3 linac energy changes
21
15
5 pass changes in Hall A
8
6
5 pass changes in Hall B
4
10
4 pass changes in Hall C
25
30
14 accelerator state changes
On average, the accelerator state changes about once per operating week
This does not include special set-ups for Moeller runs, energy
measurements, etc.
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004
Response to Hurricane Isabel
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004 /SC-PAC2001-6.19.01
Hurricane Isabel
Isabel arrived ashore as a Category 1 hurricane on September 18, 2003
Removed electrical power from site for four days – specifically from
CHL so cryomodules warmed up
Recovery took six weeks
Aggressive preventive maintenance carried out on almost every
component - improved reliability during the year
Engineering, SRF Institute, Operations
Accurate beam set-up provided a solid, reproducible base for
operations
CASA, Operations
Launched us into extremely successful year operating period
Details on Poster
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004
Improving Hurricane Preparedness
Evaluated back-up power options
Full back-up power is expensive, requires active management
Renting seems better (RFP is out)
Major investment in switchgear and long term contractual obligation
Decided to implement emergency power loop
Provides power to critical systems
Pumps to maintain insulation on cryomodules, valve actuators
Special funds from DOE awarded June 2004
Expect completion before next hurricane season (May 2005)
Interim, temporary solution developed (extension cords, UPS, small
generators, etc.)
Ready to implement if needed
Initiated aggressive tree-cutting near to offsite power line
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004
Tree Clearing near Power Line
Insert Photo Here
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004
Accelerator Achievements in FY03/4
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004 /SC-PAC2001-6.19.01
Experiment Successes FY03/FY04
G0 required 40 μA at 31.2 MHz – every 16th bucket filled
Bunch charge 6.5 times more than original specification
“Parity quality” beam imposed optics constraints
Hall A hypernuclear experiment required:
Energy spread < 3x10-5
Scheduled in parallel with G0
HAPPEx-II and HAPPEx-He required:
Tightest “helicity correlated asymmetries” ever
Position asymmetries < 2 nm
Energy asymmetry < 0.6 ppm
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004
G0 Parity Quality Beam
Total of 744 hours (103 Coulombs) of parity quality beam
Beam
Parameter
Achieved
“Specs”
(IN-OUT)/2
Charge
asymmetry
-0.14 ± 0.32
ppm
1 ppm
x position
differences
3 ± 4 nm
20 nm
y position
differences
4 ± 4 nm
20 nm
x angle
differences
1 ± 1 nrad
2 nrad
y angle
differences
1.5 ± 1 nrad
2 nrad
Energy
differences
29 ± 4 eV
75 eV
All parityThomas
quality
specs
have
been Facility
achieved!!
Jefferson
National
Accelerator
Andrew Hutton IM Review 2004
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Hypernuclear Experiment Energy Spread
Energy Spread x 10-5
Data from April 21-29
Spec
3x10-5
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004
HAPPEX-II
Photon Detector
Signal/Background > 10
Demonstrated feasibility of maintaining
Compton polarimeter background count
rate: <100 Hz / mA at 5mm (10-10)
Electron only
Photon only
Preliminary
New superlattice photocathode
Polarization >85%
CASA and EGG have worked closely with
HAPPEX to meet stringent requirements on
helicity-correlated position differences.
After correcting early problems at source,
the ability to meet helicity-correlated
specifications was demonstrated.
Dx (nanometers)
Figure of Merit improves
by ~30%
(over strained-layer cathode)
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004
“slug” number
DOE Metrics for FY03
Specific Metric per M&O Contract with
the US Department of Energy
Delivered Physics Research Operations
Goal
Actual
Points Points
possible actual
6019.50 hrs
6646.29 hrs
Accelerator Down (new metric)
< 15%
15.0%
40 39.973
Experimental Equipment Availability
78.4%
89.6%
20
Effectiveness of the Scheduling Process
100%
95.997%
30 wks
30.397 wks
Overall Operational Effectiveness
Total Points
100
100.0
20.0
20 19.199
20
20.0
200 199.172
Metrics for FY03 were excellent
Availability for multi-Hall Physics operation not as good as our Users would
like, but performance better than DOE goal
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004
DOE Metrics for October – July FY04
Specific Metric per M&O Contract with
the US Department of Energy
Delivered Physics Research Operations
Goal
Actual
Points Points
possible actual
4853.95 hrs
6566.99 hrs
100
100.0
Accelerator Down
< 15%
11.79%
40
40.0
Experimental Equipment Availability
78.5%
86.8%
20
20.0
Effectiveness of the Scheduling Process
100%
86.19%
20
17.24
26.13 wks
26.24 wks
20
20.00
Overall Operational Effectiveness
Total Points
Post-hurricane
maintenance
extremely effective
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
200 197.24
Hall A septum
Andrew Hutton IM Review 2004
Preparing for Upcoming Challenges
Energy
Parity
Polarization
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004 /SC-PAC2001-6.19.01
Energy Outlook for FY04/05
Scheduled to deliver 5.75 GeV, 100 kW beams in September 04
Hurricane reduced accelerating voltage by ~40 MV/turn, 200MeV from
top beam energy
Predicted RF trip rate will be “high” ~15/hour
Will make operation of accelerator difficult
Required to reach goals of experimental program
Compromise accepted by Users
Expect RF trip rate to improve when new 12 GeV prototype cryomodule
replaces NL11 (operational by July 05)
RF trip rate at 5.75 GeV will be acceptable ~10/hour
Refurbishment of existing cryomodules would provide 6 GeV operation by
July 06 with acceptable trip rate (~10/hr)
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004
Parity Violation Experiments at CEBAF
Helicity-correlated asymmetry specifications
1999
2007
Experiment
Physics
Asymmetry
Max run-average
helicity correlated
Position
Asymmetry
Max run-average
helicity correlated
Current Asymmetry
HAPPEX-I
13 ppm
10 nm
1.0 ppm
G0
2 to 50 ppm
20 nm
1.0 ppm
HAPPEX-He
8 ppm
3 nm
0.6 ppm
HAPPEX-II
1.3 ppm
2 nm
0.6 ppm
Lead
0.5 ppm
1 nm
0.1 ppm
Qweak
0.3 ppm
20 nm
0.1 ppm
4 ± 4 nm
Achieved for G0
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
-0.14 ± 0.32 ppm
Andrew Hutton IM Review 2004
Superlattice Cathode
Polarization 87% (recent User measurement)
Typical polarization from traditional strained layer material ~75%
Quantum Efficiency ~ 1%
Typical QE of traditional strained layer material 0.2%
Analyzing power 4%
Factor 3 better than strained-layer material in the lab
Smaller intensity and position asymmetries on beam
Improvement not yet seen in experimental data
Installed on Accelerator 5/17/04
Successfully operated for experimental program (HAPPEx)
Lifetime was not good – attributed to bad vacuum
NEG pumps replaced in present accelerator shutdown
Will be standard for all experiments
Matt Poelker and Maud Baylac (Injector)
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004
New Laser Clean Room for Injector
Insert Photo
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004
Path Forward
New Operations Vision
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004 /SC-PAC2001-6.19.01
Drivers for Change
Our accelerator operations are second to none
Biennial Workshop on Accelerator Operations initiated by JLab
Our Control System is one of the world’s best managed
Karen White is regularly invited to lecture on managing software
But, we believe in continuous improvement (really)
Four main drivers for change:
Main Control Room (MCC) needed renovating
Aging flooring, improve air conditioning, bad ergonomics, needed
better integration of ODH alarms, fire alarms and access controls
ORACLE database available, needed EPICS integration
Full accelerator model will be available soon and we should plan for it
Must prepare to commission and operate 12 GeV
Goal – use these drivers to revamp operations processes
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004
MCC Upgrade
Layout modified to provide:
Crew Chief oversight of operators
Station for Program Deputy accessible to support staff
Responsible for program oversight for two-week period
Stations for Principle Investigators
Direct special machine set-ups and beam studies
Improved teaching environment for operators
Discussion area with “mirrored” computer screen
Existing tall racks replaced with desk height work stations
Multiple small monitors replaced with few large screens
Better visibility of access controls (personnel safety system)
Integrated beam diagnostics displays
Managed by Mike Spata and Tom Oren (Operations)
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004
Old MCC
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004
New MCC (three weeks later)
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004
Operations Vision
Primary focus – are beams meeting User requirements?
Secondary focus – is each region performing correctly?
Provides common structure for thinking about accelerator operations,
database, accelerator model, HLA, new installations
Hierarchy based on the accelerator layout
Usual focus on kinds of element (magnets, steering, RF) - WBS
Change to “functional segmentation system” derived from beambased set-up
Highest level derived from User requirements
Halls, energies, currents, polarizations, beam specifications
Increases focus on diagnostics to ensure that beam meets specifications
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004
Highest Hierarchical Level
Defined standard set of beam specifications for Users
User may negotiate tighter specs when proposing experiment (TAC)
Experiment schedule defines which experiments are running
User requirements are known – import requirements from database
Use these requirements to configure the accelerator
Derive set-points for the machine set-up
Energy, current, polarization . . . . .
Integrate beam specs with instrumentation to monitor compliance
Energy spread, spot size, helicity-correlated effects . . . . .
Highest level display shows if beam specifications are being met, and if
not, which parameters are out of tolerance
Managed by Hari Areti (Experiment Coordinator)
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004
Beam Specifications
DC Beam Properties
Parameter
Energy
Energy Spread
Nominal Value
Max.
Deviation
from
nominal
Measurement
Accuracy
Stability
(~ 1 shift)
Measurement
Device(s)
0.6 GeV < E < 5.75
GeV
< 10-4
< 10-4
< 10-4
Harps
< 10-4
2.0 * 10
< 5.0 * 10-5
SLI(Hall A)
SLI (Hall A)
E/E<5.0 * 10
-5
-5
Monitoring
Device(s)
Current
10 nA< I < 120 µA
< 10 %
< 1%
<5%
Unser,BCMs
Faraday Cup
(Hall B)
BCMs
Beam Position at target
(x,y)
Any within 3 mm of
optics axis
<0.2 mm
< 50 µm
< 100 µm
BPMs
BPMs
Beam Size at target
(x,y)
50 µm < σx and y <
200µm
< 20 %
< 10 µm
25 %
Harps
<50 µr
<100 µr
BPMs
BPMs
<50 µr
50%
BPMs
BPMs
Moeller
Compton
(Hall A)
Beam direction at target
Beam divergence at
target
< 1 mr wrt optics axis
σx and y < 200µr
Polarization
>75%
Beam Halo
1 KHz/µA @ 3mm
< 100µr
There are also AC Beam Properties and Helicity-correlated Beam Properties
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004
Example
Parameter
Current:
Measurement
Nominal
Tool
Value
ibc1h01
< .11 uA
.21 uA
.31 ppm
X: 1 um
X: 92 um
X: 172 ppb
Y: 22 um
Y: 102 um
Y: 182 ppb
Experiment beam request
2x01
Stability
Helicity Correlated
Value
X: 32 um
X: 112 um
X: 192 ppb
2C20
Y: 42 um
Y: 122 um
Y: 202 ppb
3C02
X: 52 um
X: 132 um
X: 212 ppb
Y: 62 um
Y: 142 um
Y: 222 ppb
3C04
X: 98 um
X: 96 um
X: 94 ppb
Y: 97 um
Y: 95 um
Y: 93 ppb
273 ppm
Position:
Experimental requirements
Energy:
harps 1-4
253 Gev
263 MeV
Energy Spread:
sli1c12
284 MeV
294 MeV
Bleedthrough:
smrposa
< 305 %
Polarization:
No Data Entered
---
Spot Size:
ipm1h04x
ipm1h04y
326 mm
336 mm
Background:
background tool
25 %
346 mm
356 mm
366 ppm
376 ppm
418 mr
428 mr
438 ppm
448 ppm
Angular
ipmFacility
1h04z
Thomas Jefferson NationalDivergence
Accelerator
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
at Target:
398 mr
408 mr
Andrew Hutton IM Review 2004
Diagnostics
Each beam specification is mapped to at least one diagnostic
Diagnostics are of three main types
Run-time monitors that function at all times
BPMs, Synchrotron light monitors, OTR, beam loss monitors,
experiment detectors, Compton back-scattering
Invasive monitors that cannot take full power
Screens, Harps
Infrequent monitors that require special set-up
Moeller and Mott measurements, current and energy calibrations
Long term goal is to monitor all beam specifications to required accuracy
non-invasively over complete range of operating conditions
Diagnostics must be integrated with software packages and tightly coupled
to User-specific beam specifications
Managed by Arne Freyberger (CASA)
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004
Database
Master copy of all information will be held in a database
“Authoritative source”
All other instances will reference database to obtain current value
Vital for maintaining control over machine changes
Information will be assigned to one of two databases, depending on the
frequency of change
We already have a dynamic, “run-time” database – EPICS
Adding master database for static and slowly changing data - ORACLE
Databases will eventually manage all accelerator data
Database will be the information source for everyone
Engineering support groups, operations, controls
Managed by Theo Larrieu (Controls)
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004
Impact on Control System
Robustness requires nested checks at all levels of software
Example of making tools robust:
BPM passes self-check
Feedback system uses model to determine best corrector, BPM
configuration based on Optics
System measures BPM response to corrector kicks
Compare corrector-BPM response to model
Downstream elements monitored to ensure feedback system is
performing desired function
Providing all necessary hooks requires global re-examination of Control
System at every level
Device drivers, low-level applications (Matt Bickley)
High level applications, communication protocols (Brian Bevins)
Managed by Karen White (Controls)
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004
Optics Model-Database Relationship
Model obtains input from
ORACLE
Component layout derived from Survey group
Component specifications from Engineering Support Groups
Impacts all Support Groups
Vehicle for configuration control
Global settings
Configured from User Requirements
Off-line optics calculation by CASA
Result goes into Oracle database
Set points calculated for dipoles, quadrupoles, RF
Model server output is available to all high level applications
Eventually, all high level applications will be model driven
Managed by Yves Roblin (Controls)
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004
Optics Model Improvements
Model requires accurate knowledge of magnets over wide energy range
We have ~2000 magnets, not all properly characterized
Uncertainty due to dipole gradients from remanant fields
Additional uncertainty from orbit-related focusing errors due to badly
characterized “gold orbit”
Diagnostics added in spreaders and recombiners
Beam-based measurements being used to measure errors
Requires special optics (weak focusing)
Data taken over last year, dedicated period at end of last run
Evaluated during the summer accelerator down
Will be used for setting up the machine in September
Managed by Mike Tiefenback (CASA) and Tommy Hiatt (Engineering)
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004
Implementation Status
MCC refurbishment complete (MCC visit during Tour)
Planning, implementation and result are fantastic success
Requirements Document for Control System being written
“Executive Summary” complete
Ensures coherency of Vision across Division
Some aspects already implemented
Model under active development
Guiding principles of the Vision will be integrated into new and upgraded
software for years to come
Expect positive impact on operations within six months
Changes the way we do business for years to come
Prepares operations for commissioning and operating 12 GeV
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004
Summary
FY03 operations were excellent, FY04 were outstanding
G0, an incredibly difficult experiment, got more data than requested,
beam exceeded all specifications
Hypernuclear experiment received beam with outstanding energy
spread – run average ~2.2 X 10-5
Even more impressive as experiments ran in parallel
HAPPEx tight parity quality specs achieved
Availability for Physics much improved since hurricane due to additional
maintenance that was performed
New Vision will improve Operations in coming months
Motivates and energizes multiple Groups
Prepares for commissioning and operating 12 GeV Upgrade
Thomas Jefferson National Accelerator Facility
Operated by the Southeastern Universities Research Association for the U.S. Depart. Of Energy
Andrew Hutton IM Review 2004