Transcript Falco_eMotors_The_Ma.. - Falco E
The Manufacturing Infrastructure
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Manufacturing Components Design Management; Planning; Quality; Vendor Management; Infrastructure.
Design Management Design Management Parts & Vendors Software for Items (Software/Hardware/COTS etc.); ECOs; RFQ; Vendors; POs.
Production Planning Planning FileMaker Pro Software for; MRP; Inventory; Job Orders; Procedures; Quality Reports; In Process Testing and Inspection; Shipping; Sales Order Management; Customer Management.
Vendor Management Vendor Management Vendor Qualification; Vendor engagement from Start; Vendor Training; Quality Training; Parts Delivery; Vendor Evaluations.
Suppliers PCB ASSEMBLY STACKED ROTOR & STATOR BARE PCB Falco MAGNETS (Ferrite) EXTRUSION DIE CAST PARTS HARDWARE MACHINE PARTS 6
Supply Chain Most suppliers located within 100km; Quick feedback to the suppliers for corrective actions; Minimum Shipping Time; Minimum Freight Costs; Shorter Lead Costs.
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ISO 9001 ISO 9001:2008 Certification in process; ISO 9001:2008 Certification in the next 6 months;
Falco eMotors Business Profile
Manufacturing and R&D Location One of biggest Industrial bases in Asia. Major companies such as Tata Motors, Mahindra & Mahindra, BMW, Mercedes, Volkswagen etc. manufacture here.
Facility 4000 Sq. Ft.
24 Hour Video Surveillance; Card Access;
The Place Conference Room 2 Offices R & D Conference Room 1 Lunch Room Manufacturing Area Laboratory Inventory & Quality Control Storage
The Place
The Building
The Building
The Place Conference Room
Offices Sumanta Mohanty – VP, Software Engineering
Inventory and Quality Control
Manufacturing Area
Manufacturing Area
Production Testing Automated Motor Thermal Testing Automated Stator Thermal Testing
Motor Test Stand Torque Capabilities – 0 - 150Nm (Direct); Speed Capabilities – 0 – 6000 rpm.
Motor Press Pneumatic Press for Motor Assembly and Bearing Installation
Manufacturing Infrastructure 20 Manufacturing Stations; Electrostatic Discharge Protection; Bearing Fixture; Motor Installation Press Fixture; Automated Test Fixtures; Stator Thermal Test Fixtures; Motor Thermal Test Fixture; 150Nm Test Stand.
In process QC List of Instruments Go/No-Go Gauge; Digital Micrometer; Dial Gauge Indicator & Surface Plate; Digital Vernier Caliper; V-Block & Holding Clamps; Visual Inspection; PCB Test Fixture; Stator Test Fixture; Motor Test Fixture; 25
Outgoing QC Torque Testing; Power Testing; Performance Testing; Functional Testing; Heat Test (Stator Level); Heat Test (Motor Level); Visual Inspection; Final Quality Checklist.
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Packaging
Packaging