The Manufacturing Infrastructure

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Manufacturing Components  Design Management;  Planning;  Quality;  Vendor Management;  Infrastructure.

Design Management  Design Management  Parts & Vendors Software for      Items (Software/Hardware/COTS etc.); ECOs; RFQ; Vendors; POs.

Production Planning  Planning  FileMaker Pro Software for;  MRP;         Inventory; Job Orders; Procedures; Quality Reports; In Process Testing and Inspection; Shipping; Sales Order Management; Customer Management.

Vendor Management  Vendor Management  Vendor Qualification;  Vendor engagement from Start;  Vendor Training;  Quality Training;  Parts Delivery;  Vendor Evaluations.

Suppliers PCB ASSEMBLY STACKED ROTOR & STATOR BARE PCB Falco MAGNETS (Ferrite) EXTRUSION DIE CAST PARTS HARDWARE MACHINE PARTS 6

Supply Chain  Most suppliers located within 100km;  Quick feedback to the suppliers for corrective actions;  Minimum Shipping Time;  Minimum Freight Costs;  Shorter Lead Costs.

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ISO 9001  ISO 9001:2008 Certification in process;  ISO 9001:2008 Certification in the next 6 months;

Falco eMotors Business Profile

Manufacturing and R&D Location One of biggest Industrial bases in Asia. Major companies such as Tata Motors, Mahindra & Mahindra, BMW, Mercedes, Volkswagen etc. manufacture here.

Facility  4000 Sq. Ft.

 24 Hour Video Surveillance;  Card Access;

The Place Conference Room 2 Offices R & D Conference Room 1 Lunch Room Manufacturing Area Laboratory Inventory & Quality Control Storage

The Place

The Building

The Building

The Place Conference Room

Offices Sumanta Mohanty – VP, Software Engineering

Inventory and Quality Control

Manufacturing Area

Manufacturing Area

Production Testing Automated Motor Thermal Testing Automated Stator Thermal Testing

Motor Test Stand Torque Capabilities – 0 - 150Nm (Direct); Speed Capabilities – 0 – 6000 rpm.

Motor Press Pneumatic Press for Motor Assembly and Bearing Installation

Manufacturing Infrastructure  20 Manufacturing Stations;  Electrostatic Discharge Protection;  Bearing Fixture;  Motor Installation Press Fixture;  Automated Test Fixtures;  Stator Thermal Test Fixtures;  Motor Thermal Test Fixture;  150Nm Test Stand.

In process QC  List of Instruments          Go/No-Go Gauge; Digital Micrometer; Dial Gauge Indicator & Surface Plate; Digital Vernier Caliper; V-Block & Holding Clamps; Visual Inspection; PCB Test Fixture; Stator Test Fixture; Motor Test Fixture; 25

Outgoing QC  Torque Testing;  Power Testing;  Performance Testing;  Functional Testing;  Heat Test (Stator Level);  Heat Test (Motor Level);  Visual Inspection;  Final Quality Checklist.

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Packaging

Packaging