New Visions CATS Project Kickoff Craig Dory Director, Business Development Center for Automation Technologies and Systems (CATS) Rensselaer Polytechnic Institute November 20, 2013
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New Visions CATS Project Kickoff Craig Dory Director, Business Development Center for Automation Technologies and Systems (CATS) Rensselaer Polytechnic Institute November 20, 2013 Outline • What is Rensselaer CATS and how does it work? - CATS mission - CATS business model - CATS research areas • Problem Solving and Innovation • New Visions CATS Project - Example CATS Opportunities 22 3 New York State CAT Program Industrially-driven research leading to measurable economic impact • Annual baseline funding with industrial match requirement (stronger emphasis on small enterprises) • Ten-year designation • Annual economic impact reporting • Since 2000 over $6B economic impact, or approx $500M/year 4 The NYSTAR Ecosystem Empire State Development Division of Science, Technology and Innovation (NYSTAR) • Center for Advanced Technology (CAT): 15 in universities around the state • Regional Technology Development Centers (RTDCs): 10 NYS economic regions • High Performance Computing Consortium (HPC2): RPI’s Computational Center for Innovation (CCI), Buffalo, Stony Brook, NYSERNet CAT RTDC HPC2 5 CATS: A Public/Private Partnership CATS • Base funding: renewable 10-year contract from Empire State Development / NYSTAR • Base funding provides for dedicated infrastructure, research staff (4) and support • $4-5M annual expenditures • ~30 faculty across 3 schools and 9 departments • NYS mandate –> economic impact: 5-yr results: >$300M non-job impacts + >780 jobs Opportunity for Economic Impact Inventing Commercializing Level of Development Resources Resources Lab to Market Chasm Bridge of Partnership Inventing Commercializing Level of Development Industrial-academicgovernment partnership 7 CATS Research Programs • • • • • • Industrial Automation and Control Advanced Robotics and Control Systems Continuous Processing and Control Additive and Bioadditive Manufacturing Energy-Systems Design and Manufacturing Advanced Composites and Biocomposites Manufacturing Rensselaer CATS Mission Rensselaer CATS conducts cutting edge, industrially relevant research in advanced automation and control systems to advance knowledge, develop new technologies, foster economic growth and engender a richer, more relevant educational experience through collaborative partnerships among its public sector stakeholders, industrial clients, faculty, staff, and students. 9 CATS Partner Companies Companies Engage the CATS for: • Technical consultation, feasibility studies, exploratory research, etc. • Collaborative research for process/product/system development and/or improvement, with professional project management • Proof of Principle Modeling, prototype development and demonstration – identify risky elements and prove out solutions • Needs/Resource Matching, as a single portal into Rensselaer faculty/organizations, and/or as an honest broker to external targeted resource partners CATS Business Model • Economic Impact • Student placement • Matching fund • Publication • Research expenditure • Patents • Student training • Sponsored research Industrial Research Projects • Process/product improvement • Process/product development staf f Basic Research Projects - Joint proposal Internal funding Longer term • Exploratory investigation - Internal funding Shorter term faculty Capabilities Reputation Facilities Federal agency funded (NSF, DOE, ONR, DARPA, etc.) 12 CATS Faculty • Joint projects/proposals: Miki Amitay (active flow control) Riccardo Bevilacqua (flow control) Diana Borca-Tasciuc (energy harvest) Dave Corr (tissue engineering) Wayne Gray (cognitive modeling) • Martin Hardwick (manufacturing) Cheng Hsu (manufacturing) Rena Huang (photonics) Michael Jensen (thermal) Qiang Ji (vision) Agung Julius (circadian control) Eric Ledet (orthopedic treatment) • Dan Lewis (fuel cell) Charles Malmborg (manufacturing) Antoinette Maniatty (modeling) Sandipan Mishra (control, mechatronics) • Leila Parsa (Hybrid energy storage) Yoav Peles (thermal) Richard Radke (computer vision) Johnson Samuel (manufacturing) ECSE MANE ▪ ▪ Jennifer Ryan (manufacturing) Onkar Sahni (flow control) Shep Salon (modeling) Art Sanderson (AUV, robotics) Jeff Trinkle (robotics) Faculty led project: Theo Borca-Tasciuc (thermal management) Victor Chan (simulation/optimization) Joe Chow (power systems) Mark Shephard (simulation) Henry Scarton (vibration) Joint marketing: Wayne Bequette (process control) Juergen Hahn (systems biology, process control) James Lu (semiconductor manufacturing) Education and outreach: Junichi Kanai, Paul Schoch, Mark Steiner, Ken Connor ▪ ISE ▪ CBE ▪ BME ▪ MSE ▪ CS ▪ CogSci 13 Project Funding • Joint proposals to State (e.g., NYSERDA, NYSTAR and ESDC) and/or Federal sponsors(e.g., NSF, DOE, DARPA, ONR, NIST, DOT, NIH and DHS) or through SBIR/STTR or BAA funding. (e.g., Ecovative Design, Kintz Plastics, MPI Inc., Simmetrix, Construction Robotics) • Sponsored research, where companies fund projects when grants are not available, needed or desired. (e.g., BASF, Boeing, ESI, Northrop-Grumman, Bausch & Lomb) • Gifts, where companies/individuals sponsor more general areas of research. Selected Partner Organizations • • • • • • • • • Lally School of Management: Severino Center The Design Lab The MILL Center for Future Energy Systems (CFES) Scientific Computation Research Center (SCOREC) Center of Gravity Other ESD/NYSTAR CATs, CoEs and RTDCs NYSERDA DOD, DOE, NSF, NIST, DARPA, NIH 2014 Advanced Manufacturing Conference • • • • • • • Partnership between Rensselaer CATS and Center for Economic Growth (CEG) April 22-23, 2014 – Hilton Garden Inn, Troy, NY 300+ attendees from industry, academe and government Technical and Business Conference Sessions and Workshops FuzeHub Solutions Forum Poster session featuring over 50 CATS industrially relevant research projects Open House RPI Manufacturing Labs and Facilities AMP 2.0 Northeast Regional Meeting • • • • • • • April 24, 2014 – EMPAC on the Rensselaer campus Advanced Manufacturing Partnership (AMP) 2.0 is a working group of President’s Council of Advisors on Science and Technology (PCAST) Renewed national effort to secure US leadership in the emerging technologies that will create high-quality manufacturing jobs and enhance America’s global competitiveness President charged AMP 2.0 Steering Committee with developing concrete plans for securing competitive advantage in advanced manufacturing AMP 2.0 Meeting engaged manufacturing community in New York and surrounding states on key issues including workforce development, scale-up policies and key technologies Regional SWOT Analysis Nearly 200 attendees from industry, academe and government Manufacturing@Rensselaer Lead: Dan Walczyk • Education: – Manufacturing Innovation and Learning Lab (MILL) – MS in Manufacturing Certificate Program • Space: CII Highbay renovation (in SOE performance plan) • Marketing: – Manufacturing research in CATS – Semiconductor manufacturing (Silicon, Compound SC, SiC): MDIS, ERC – Manufacturing systems: ISE – Nanomanufacturing: NSEC, MSE – Biomanufacturing: CBIS 18 Advanced Composites Manufacturing Lead: Dan Walczyk, • Direction: Energy-efficient manufacturing, novel manufacturing processes • Partners: Kintz Plastics, Ecovative Design, GE, Automated Dynamics, Lockheed Martin, Northrop Grumman • Agencies: DOE, NSF, DOD, NYSERDA 19 Fuel Cell Systems Lead: Daryl Ludlow, Steve Rock, Steve Buelte, Dan Walczyk, Dan Lewis, Nikhil Koratkar, John Wen • Direction: Manufacturing, fault detection, new materials • Partners: BASF Fuel Cell, UTC Power, W.L. Gore, Ballard, Nuvera, MicroOrganics • Agencies: DOE, NSF, DOD, NYSERDA 20 Sustainable Systems Lead: Sandipan Mishra, John Wen, Yoav Peles, Michael Jensen • Direction: Systems level modeling, optimization, control. Human interaction. Smart lighting. HVAC control. • Partners: HP Labs, GE, IBM, Carrier • Agencies: NSF, DOE, DOD, NYSERDA ! 21 Advanced Robotics Lead: John Wen, Richard Radke, Martin Hardwick, Wayne Gray, Gaesh Sankaranarayanan, Suvranu De, Qiang Ji, Agung Julius, Diana Borca-Tasiuc • Direction: Sensor guided robotic manipulation, multi-robot/human-robot collaboration, medical robotics, micro-robotics • Partners: STEPtools, Saturn Technologies, Vivonics, Lockheed Martin, GM • Agencies: NSF, NIST, DOD, NIH, NASA 22 Manufacturing Systems Lead: Jennifer Ryan, Cheng Hsu, Victor Chan, Charlie Malmborg • Direction: Manufacturing system modeling, planning, optimization • Partners: GlobalFoundries, GE • Agencies: DOE Factory Machines/cells Factory Machines/cells Supply Network Machines/cells Factory 23 Advanced Materials Processing Lead: Robert Hull, Antoinette Maniatty, Dan Lewis, Sandipan Mishra, Johnson Samuel, John Wen • Direction: Process modeling and control, novel sensing, additive manufacturing • Partners: Crystal-IS, Ducommun, Vivonics • Agencies: NSF, DOD 24 Aerodynamic Systems Lead: Onkar Sahni, Miki Amitay, Jason Hicken, Juergen Hahn, Riccardo Bevilacqua, John Wen • Direction: Goal-oriented reduced order modeling and control design, fluid/structure interaction, design optimization • Partners: Boeing, Northrop Grumman, Lockheed Martin, GE • Agencies: DOD, NASA 25 Problem Solving 101 • Dig in to thoroughly understand the, issues, opportunity(ies) and requirements • Develop an objective problem statement – Clear, concise description of the issues to be addressed – Use the 5 W’s and an H – Include scope, resources and other limitations (e.g., time, money, technology, etc.) – Describe the deliverable • Identify (multiple) possible solutions • Example: Pencil Sharpener 26 Problem Solving 101 Cont’d • Find the “best” solution – Develop evaluation criteria based on requirements, feasibility, cost, ease of use, resource limitations, etc. – Determine “best” alternative based on evaluation criteria • Develop action/development plan • Implement!! 27 in·no·va·tion noun \ˌi-nə-ˈvā-shən\ 1: the introduction of something new 2: a new idea, method, or device - Merriam-Webster In business, you need to innovate to grow. Examples? 28 New Visions CATS Project • Develop paper solution for a real-world challenge • Use problem-solving steps • There’s no right answer!!! – Think holistically (i.e., big picture) – Think out of the box (don’t limit your ideas to what you know or what’s been done before) – The “best” answer may surprise you (and us!!) • Use mentors for help/guidance • Present solution and steps (i.e., show your work!!) in final presentation 29 CATS Problems Opportunities Using automation: • • • • • • • • • • Design system to paint a hi-resolution picture on a bridge or pier from an unmoored/unattached vessel in the water Design system to construct a brick wall Design system to map potential wind farm sites Design system to inspect shipboard storage tanks Design system to safely dispose of old (explosive) jars of picric acid Design system to protect homes in remote areas from forest fires Design UAV refueling system Design system to improve productivity in agriculture (e.g., precision soil testing for targeted insecticide/fertilizer application or watering, etc.) Design hose for outdoor watering needs in (freezing) cold weather Design system to precisely map a city sewer system (in 3D) 30 New Visions CATS Project Goals • Exposure to real world challenges • Practice developing a solution from problem identification to delivery • Practice researching areas and developing expertise out of your normal comfort zone • Have some fun doing it!! 31 CATS Mentors • B. Wayne Bequette, Ph.D. – Associate Director for Process Systems, CATS and Professor, Chemical and Biological Engineering • Craig Dory – Director, Business Development, CATS • Daryl Ludlow, Ph.D. – Research Scientist, CATS • Steve Rock, Ph.D. – Sr. Research Scientist, CATS • Glenn Saunders – Sr. Research Engineer, CATS • Dan Walczyk, Ph.D. – Associate Director for Manufacturing, CATS and Professor, MANE 32 33