Activity Cost Behavior Prepared by Douglas Cloud Pepperdine University 3-1 Objectives 1. Define and describe fixed, variable, and After studying this mixed costs.chapter, you should 2.
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Activity Cost Behavior Prepared by Douglas Cloud Pepperdine University 3-1 Objectives 1. Define and describe fixed, variable, and After studying this mixed costs.chapter, you should 2. Explain the use of beresources able to: and activities and their relationship to cost behavior. 3. Separate mixed costs into their fixed and variable components using the high-low method, the scatterplot method, and the method of least squares. 3-2 Objectives 4. Evaluate the reliability of the cost formula. 5. Explain how multiple regression can be used to assess cost behavior. 6. Define the learning curve, and discuss its impact on cost behavior. 7. Discuss the use of managerial judgment in determining cost behavior. 3-3 Fixed Costs Fixed costs are costs that in total are constant within the relevant range as the level of the activity driver varies. 3-4 Fixed Costs Two production lines can process 10,000 computers per year each. The workers on each line are supervised by a production-line manager who is paid $24,000 per year. For production up to 10,000 units, only one supervisor is needed. When production is between 10,001 and 20,000 computers being produced, two supervisors are required. 3-5 Total Costs Total Fixed Cost Graph $60,000 $50,000 $40,000 $30,000 F = $24000 $20,000 $10,000 Fixed Costs 0 4 8 10 12 16 Units Produced (000) Supervision $24,000 24,000 24,000 48,000 48,000 48,000 Computers Processed 4,000 8,000 10,000 12,000 16,000 20,000 Unit Cost $6.00 3.00 2.40 4.00 3.00 2.40 3-6 Total Costs Total Fixed Cost Graph $60,000 $50,000 $40,000 $30,000 F = $24000 $20,000 $10,000 Fixed Costs 0 4 8 10 12 16 Units Produced (000) Supervision $24,000 24,000 24,000 48,000 48,000 48,000 Computers Processed 4,000 8,000 10,000 12,000 16,000 20,000 Unit Cost $6.00 3.00 2.40 4.00 3.00 2.40 3-7 Total Costs Total Fixed Cost Graph $60,000 $50,000 $40,000 $30,000 $20,000 $10,000 F = $48,000 Fixed Costs 0 4 8 10 12 16 Units Produced (000) Supervision $24,000 24,000 24,000 48,000 48,000 48,000 Computers Processed 4,000 8,000 10,000 12,000 16,000 20,000 Unit Cost $6.00 3.00 2.40 4.00 3.00 2.40 3-8 Total Costs Total Fixed Cost Graph $60,000 $50,000 $40,000 $30,000 $20,000 $10,000 F = $48,000 Fixed Costs 0 4 8 10 12 16 Units Produced (000) Supervision $24,000 24,000 24,000 48,000 48,000 48,000 Computers Processed 4,000 8,000 10,000 12,000 16,000 20,000 Unit Cost $6.00 3.00 2.40 4.00 3.00 2.40 3-9 Variable costs are costs that in total vary in direct proportion to changes in an activity driver. Variable Cost 3-10 Variable Cost A 3½-inch disk drive is added to each computer at a cost of $30 per computer. The total cost of disk drives for various levels of production is a follows: Total Cost of Disk Driver $120,000 240,000 360,000 480,000 600,000 Number of Computers Produced 4,000 8,000 12,000 16,000 20,000 Unit Cost of Disk Drives $30 30 30 30 30 3-11 Variable Cost Y v = VX Y v = Total variable costs V = Variable cost per unit X = Number of units of the driver 3-12 Variable Cost Cost (in thousands) $600 480 360 Y v = $30X 240 120 4,000 8,000 12,000 16,000 20,000 Number of Computers Processed 3-13 Nonlinearity of Variable Cost Cost ($) Relevant Range 0 Units of Activity Driver 3-14 Mixed costs are costs that has both a fixed and a variable component. Mixed Costs 3-15 Y = Fixed cost + Total variable cost Y = F + VX where Y = Total cost Mixed Costs 3-16 Mixed Costs For Days Computer, the selling cost is represented by the following equation: Y = $300,000 + $50X 3-17 Mixed Costs Fixed Cost of Selling Days Computers, Inc. Variable Cost Total Cost Computers Selling Cost of Selling Sold Per Unit $300,000 300,000 300,000 300,000 300,000 $ 200,000 400,000 600,000 800,000 1,000,000 $ 500,000 700,000 900,000 1,100,000 1,300,000 4,000 8,000 12,000 16,000 20,000 $125.00 87.50 75.00 68.75 65.00 3-18 Mixed Cost Behavior Cost (in thousands) $1,500 1,300 1,100 900 Variable Costs 700 500 300 Fixed Cost 4,000 8,000 12,000 16,000 20,000 Number of Computers Sold 3-19 Basic Terms When a firm acquires the resources needed to perform an activity, it is obtaining The amount of activity activity capacity. capacity needed which corresponds to the level where the activity is performed efficiency is called practical capacity. 3-20 Flexible Resources Flexible resources are supplied as used and needed. They are acquired from outside sources, where the terms of acquisition do not require any long-term commitment for any given amount of the resource. Example: Materials and energy 3-21 Committed Resources Committed resources are supplied in advance of usage. They are acquired by the use of either an explicit or implicit contract to obtain a given quantity of resource, regardless of whether the amount of the resource available is fully used or not. Committed resources may have unused capacity. Example: Buying or leasing a building or equipment 3-22 Committed Resources Committed fixed expenses are costs incurred for the acquisition of long-term capacity. Example: Plant, equipment, warehouses, vehicles, and salaries of top employees Discretionary fixed expenses are shorter-term committed resources. Example: The hiring of new receiving clerks 3-23 Step-Cost Behavior A step cost function displays a constant level of cost for a range of output and then jumps to a higher level of cost at some point. 3-24 Step-Cost Behavior Cost $500 400 300 200 100 20 40 60 80 100 120 Activity Output (units) 3-25 Step-Fixed Costs Cost $150,000 Normal Operating Range (Relevant Range) 100,000 50,000 2,500 5,000 7,500 Activity Usage 3-26 Step-Fixed Costs Cost of orders supplied = Cost of orders used + Cost of unused orders 7,500($20) = 6,000($20) + 1, 500($20) $150,000 = $120,000 + $30,000 The $30,000 of excess engineering capacity means that a new product could be introduced without increasing current spending on engineering. 3-27 Methods for Separating Mixed Costs The High-Low Method The Scatterplot Method The Method of Least Squares Variable Component Fixed Component 3-28 Methods for Separating Mixed Costs Y = F + VX TotalFixed cost Variable Measure costof activitycomponent cost per activity unit of activity output 3-29 The High-Low Method Month January February March April May June July August September October Material Handling Costs $2,000 3,090 2,780 1,990 7,500 5,300 4,300 6,300 5,600 6,240 No. of Moves 100 125 175 200 500 300 250 400 475 425 Step 1: Solve for variable cost (V) 3-30 The High-Low Method Month January February March April May June July August September October Material Handling Costs $2,000 3,090 2,780 1,990 7,500 5,300 4,300 6,300 5,600 6,240 V= No. of Moves 100 125 175 200 500 300 250 400 475 425 High Cost – Low Cost High Units – Low Units 3-31 The High-Low Method Month January February March April May June July August September October Material Handling Costs $2,000 3,090 2,780 1,990 7,500 5,300 4,300 6,300 5,600 6,240 V= No. of Moves 100 125 175 200 500 300 250 400 475 425 $7,500 – Low Cost 500 – Low Units 3-32 The High-Low Method Month January February March April May June July August September October Material Handling Costs $2,000 3,090 2,780 1,990 7,500 5,300 4,300 6,300 5,600 6,240 V= $7,500 No. of Moves 100 125 175 200 500 300 250 400 475 425 – $2,000 500 – 100 3-33 The High-Low Method V= $7,500 – $2,000 500 – 100 V = $13.75 Step 2: Using either the high cost or low cost, solve for the total fixed cost (F). 3-34 The High-Low Method Y = $7,500 = $625 = F + V(X) F + $13.75(500) F High End Y = $2,000 = $625 = F + V(X) F + $13.75(100) F Low End The cost formula using the high-low method is: Total cost = $625 + ($13.75 x # of moves) 3-35 The Scatterplot Method Material Handling Cost Graph A--Anderson Company $9,000 – 8,000 – 7,000 – 6,000 – 5,000 – 4,000 – 3,000 – 2,000 – 1,000 – 5 8 10 6 9 7 2 3 4 1 | 100 | | 200 300 Number of Moves | | 400 500 3-36 The Scatterplot Method Material Handling Cost $9,000 – 8,000 – 7,000 – 6,000 – 5,000 – 4,000 – 3,000 – 2,000 – 1,000 – Graph B--High-Low Line 5 8 10 6 9 7 2 3 4 1 | 100 | | 200 300 Number of Moves | | 400 500 3-37 The Scatterplot Method Graph C—One Possible Scattergraph LIne Material Handling Cost $9,000 – 8,000 – 7,000 – 6,000 – 5,000 – 4,000 – 3,000 – 2,000 – 1,000 – 5 8 10 6 9 7 2 3 4 1 | 100 | | 200 300 Number of Moves | | 400 500 3-38 The Scatterplot Method Graph A--Nonlinear Relationship Activity Cost 0 Activity Output 3-39 The Scatterplot Method Graph B--Upward Shift in Cost Relationship Activity Cost 0 Activity Output 3-40 The Scatterplot Method Graph C--Presence of Outliers Activity Cost Outlier 0 Outlier Activity Output 3-41 The Method of Least Squares Annual Cost Predicted Cost $2,000 $2,000 3,090 2,300 2,780 2,900 1,990 3,200 7,500 6,800 5,300 4,400 4,300 3,800 6,300 5,600 5,600 6,500 6,240 5,900 Total measure of closeness Deviation 0 790 -120 -1,10 700 $3,090 900 - 2,300 500 700 -900 340 Deviation Squared 0 624,100 14,400 1,464,100 790 x 790 490,000 810,000 250,000 490,000 810,000 115,600 5,068,200 3-42 The Method of Least Squares Line Deviations Material Handling Cost $9,000 – 8,000 – 7,000 – 6,000 – 5,000 – 4,000 – 3,000 – 2,000 – 1,000 – 0 5 8 10 6 9 7 2 1 3 4 | 100 | | 200 300 Number of Moves | | 400 500 3-43 The Method of Least Squares Month January February March April May June July August September October Costs $2,000 3,090 2,780 1,990 7,500 5,300 4,300 6,300 5,600 6,240 # Moves 100 125 175 200 500 300 250 400 475 425 Spreadsheet Data for Anderson Company 3-44 The Method of Least Squares SUMMARY OUTPUT Regression Statistics Multiple R 0.92894908 R. Square 0.862946394 Adjusted R 0.845814693 Regression Output for Anderson Company Square Standard Error Observations 770.4987038 10 ANOVA Regression Residual Total df 1 8 9 Intercept X Variable 1 Coefficient 854.4993582 12.3915276 SS 29903853.98 4749346.021 34653200 MS 29903853.98 593668.2526 F 50.37132077 Standard Error 569.7810263 1.745955536 t-Stat 1.49967811 7.097275588 P-value 0.172079925 0.000102268 3-45 The Method of Least Squares The results give rise to the following equation: Material handling = $854.50 + ($12.39 x number of items) cost 3-46 Coefficient of Correlation Positive Correlation r approaches +1 Machine Utilities Hours Costs Machine Utilities Hours Costs 3-47 Coefficient of Correlation Negative Correlation r approaches –1 Hours of Industrial Safety Accidents Training Hours of Industrial Safety Accidents Training 3-48 Coefficient of Correlation No Correlation r~0 Hair Accounting Length Grade Hair Accounting Length Grade 3-49 Multiple Regression Y = F + V1 X1 + V2 X2 X1 = Number of moves X2 = The total distance 3-50 Multiple Regression Month January February March April May June July August September October Material Handling Cost $2,000 3,090 2,780 1,990 7,500 5,300 4,300 6,300 5,600 6,240 Number of Moves Pounds Moved 100 125 175 200 500 300 250 400 475 425 6,000 15,000 7,800 600 29,000 23,000 17,000 25,000 12,000 22,400 3-51 Multiple Regression Y = $507 + $7.84X 1 + $0.11X 2 = $507 + $7.84(350) + $0.11(17,000) = $507 + $2.744 + $1,870 = $5,121 3-52 The Learning Curve and Nonlinear Behavior 3-53 Cumulative Cumulative Cumulative Individual Units Number Average Time Total Time: Time for nth of Units per Unit in Hours Labor Hours Unit-Labor Hours (1) (2) (3) = (1) x (2) (4) 1 100 100 100 2 80 (0.8 x 100) 160 60 3 70.21 50.63 Data for Cumulative Average210.63 Time Learning Curve 4 64 (0.8 x 80) 256 45.37 with 80 Percent Learning Rate 5 59.57 297.85 41.85 6 56.17 337.02 39.17 7 53.45 374.15 37.13 8 51.20 (0.8 x 64) 409.60 35.45 16 40.96 655.36 28.06 32 32.77 1,048.64 3-54 Graph of Cumulative Total Hours Required and the Cumulative Average time per Unit 1,200 – 1,000 – 800 – 600 – 400 – 200 – 0– 1 5 10 15 20 Units 25 30 35 36 3-55 Cumulative Individual Unit Cumulative Cumulative Number Time for nth Unit Total Time: Average Time per of Units in Labor Hours Labor Hours Unit-Labor Hours (1) (2) (3) (4) = (3)/(1) 1 100 100 100 2 80 (0.8 x 100) 180 90 3 70.21 259.21 Learning 83.40 Data for an Incremental Unit-Time Curve 4 64 (0.8 x 80) 314.21 78.55 with an 80 Percent Learning Rate 5 59.57 373.78 74.76 6 56.17 429.95 71.66 7 53.45 483.40 69.06 8 51.20 (0.8 x 64) 534.60 66.83 16 40.96 892.00 55.75 3-56 Managerial Judgment Managerial judgment is critically important in determining cost behavior and is by far the most widely used method in practice. 3-57 End of Chapter 3-58 3-59