Raster Etching on Goldfinger Vector vs Raster  G-Code works in Vector mode – laser is directed from Point A to Point B via a.

Download Report

Transcript Raster Etching on Goldfinger Vector vs Raster  G-Code works in Vector mode – laser is directed from Point A to Point B via a.

Raster Etching
on
Goldfinger
Vector vs Raster

G-Code works in Vector mode – laser is directed from Point A to
Point B via a path (line, arc, spline)

Raster etching scans across line by line, turning the laser on and off
as it scans back and forth (think bi-directional Dot Matrix Printer)
Etching Parameters

An Image file

Image does not have to be resized first

Preprocessing may not need to be performed – Goldfinger will
automatically convert image to grayscale

Position for upper left corner of image on the laser workbed (x, y))

Width and height of resulting etch (w, h)


Units of distance per “pixel” – think 1/DPI (xscangap, yscangap)


Keep it proportional to the original image or else be prepared for
stretching!
For mm, 25.4mm = 1 inch
Overscan (overscan)

Distance in x direction to scan past the image on each side

Needed to allow laser gantry to accelerate to full speed before etching
Etching Parameters Visualized
x,y
w
h
Overscan
(exaggerated)
Overscan
(exaggerated)
Magic G-Code


Raster function is called by calling the O145 script from a G-Code
file

Script was written for Buildlog 2.x laser cutter

Uses Python Image Library for image processing and ties into LinuxCNC
HAL

Script moves to (x-overscan,y) location and scans back and forth while
taking input from image file on when to turn laser off and on
O145 call [777] [8] [190] [100] [182] [0.085]
(
pic
x
y
w
h
[0.423]
[8]
xscangap yscangap overscan )
Parameter sanity

Image x position must be >= the overscan value

Image y position must be >= the image height

Increasing the pixel density in y-axis (decreasing yscangap) == more lines to scan ==
longer to etch the image

Increasing the pixel density in x-axis (decreasing xscangap) does not impact scan
time

Overscan of 8mm appears to work well


Lower values may work as well, I have not experimented yet to see how low we can go

Too low and the edges of the image will be darker than the middle due to the laser spending
more time there

Higher values of course add time so finding the minimum acceptable value will be useful
DPI to scangap (for mm mode) == 25.4/DPI

300 DPI == 25.4/300 == 0.085

60 DPI == 25.4/60 == 0.423
Misc Notes

I have so far only attempted plywood using PWM = 0.16 and
Feedrate of 3000mm/min with good results

Other materials will need adjustments to the power level and
possibly the feedrate


Raster etching function is useable within a vector cutting G-Code
file as well but parameters like M63/M65/Spindle Speed need to be
controlled before and after the raster function


I would first try to adjust just power level as slower feedrates may
drastically increase etching time
Alternately, a vector file can be sent to the cutter after the raster file
(prior to moving the work piece)
Lower resolution needs more power
Entire G-Code File
%
M63 P0 (Turn off synchronized motion)
M65 P0 (Turn off digital output immediately)
G00 Z0.000001 (Z-Magic output off)
G21 (All units in mm)
M68 E0 Q0.16 (Set the laser to fire at 0.16)
F3000 (Feedrate 3000 mm/minute)
M3 (Enable the spindle – Laser can fire)
S0.000001 (Set the spindle to the slowest rate that LinuxCNC sees as being on)
O145 call [777] [8] [190] [100] [182] [0.085]
(
pic
x
y
w
h
[8]
xscangap yscangap overscan )
M5 (Disable the spindle – Laser cannot fire)
%
[0.423]
The easy way
Things to try

Balsa wood (deeper etching)

In theory, one could send multiple raster “layer” images to generate multiple depths of
etching

Scroll Saw Art

Toast

Acrylic

Glass
(Try 0.20 or so for PWM, maybe, I wouldn’t
know)
Resources / References

https://knoxmakers.org/wiki/Raster_Engraving

http://goldfinger.kmlan/raster.php

https://www.youtube.com/watch?v=WEVeHWpXeF4

http://www.artifacturestudios.com/how-to-understand-thedifference-between-raster-and-vector-graphics/