Transcript EwaRRD & Co. Electronic & Electrical Waste Recycling Dismantling & Disposal Agenda  About E-WarDD  Unit Operations and Machinery  Processes  Machinery  Process Flow 

EwaRRD & Co.
Electronic & Electrical Waste
Recycling Dismantling & Disposal
Agenda
 About E-WarDD
 Unit Operations and Machinery
 Processes
 Machinery
 Process Flow
 Input
 Output
 Material Balance
 Pollution Control Measures
 OH&S
About E-WarDD
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Size of the unit: 1500 sq.ft.
Number of employees: 10
Location: Industrial area of Bommanahali
Modern equipment
Installed Capacity – 2 tonnes per day
Objectives
 To work within the framework of the law to ensure
environmentally safe reuse and recycling of e-Waste
 Provide opportunities for safe recycling of e-Waste to
households and small establishments
 Act as a source of inspiration towards other informal
sector companies
Roots
 Gowri Palya is the heart of e-Waste recycling in
Bangalore with more than 50 units located there
 Dismantlers and precious metal recovery done in tiny
units interspersed between shops and households
 10 dismantlers came together to form E-WaRDD
Collaboration
German Technical Corporation
(GTZ)
Swiss Federal Laboratories for
Materials Testing and Research
(EMPA)
 Two years training in testing and upgrading e-waste,
and identifying and handling hazardous substances
 Outlining of a business plan
Motivation
 Realized that there was no future for the informal
sector unless we upgrade and work like the formal
sector
 Wanted to demonstrate to the rest of the sector that it
was possible to get official recognition
‘Pasha could be the first person to convert from the
informal recycling sector to the formal sector in India,
and perhaps in the world, too.’
Times of India, 5 March 2009
recycling unit before formalization, 2006
Milestones
2006
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Outlining of a business plan with GTZ
Beginning of the training with GTZ and EMPA
2007
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Investment of Rs 8,00,000
Relocation from a residential area to an industrial area
Obtained CFE in April 30 from the KSPCB
2008
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Purchase of pollution control equipment and occupational safety and
health equipment
Investment of Rs 6,50,000
2009
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Obtained CFO in March from the KSPCB valid till 30.06.2010
Application for CPCB authorization
Location
Industrial area of Bommanahalli
Agenda
 About E-WarDD
 Unit Operations and Machinery
 Processes
 Machinery
 Process Flow
 Input
 Output
 Material Balance
 Pollution Control Measures
 OH&S
Processes
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Collection and storage
Segregation
Functional Testing
Dismantling
Scrap recovery
Segregation and storage
storage of received material
Functional testing
service room
computer testing
Dismantling
dismantling of non-functional appliances
dismantling of CRT
tubes
Storage (i)
storage boxes for large size segregated material
Scrap recovery
segregation of CPU
components
tools used for dismantling and segregation
Storage (ii)
storage bins for small size segregated material
flat wires
CPUs
plastic from watches
Machinery for Processes
 Collection and storage: Storage bins, racks, tables,
Hired vehicles for collection
 Functional Testing: Multimeter
 Dismantling: All the operations are done manually
with electric and manual screw driver, hammers,
chisel, cutter and other hand tools
Agenda
 About E-WarDD
 Unit Operations and Machinery
 Processes
 Machinery
 Process Flow
 Input
 Output
 Material Balance
 Pollution Control Measures
 OH&S
Input
Sources
Types of waste
 Households,
apartments, clubs
 Schools
 Scrap dealers and
small companies
 Large scale
companies
 Electronic devices
 Electrical devices
 IT and
telecommunication
 Medical equipment
Process flow
Collection of
e-waste
Segregation and
storage
Eventual add of
components
Manufacture of new
products
Eventual
refurbishment
Sale to second
hand market
Recovery of
reusable
components
Examination of
refurbishment or
reuse possibilities
Metal scrap
Sale to metal
recycler
Plastic scrap
Sale to plastic
recycler
Batteries
Sale to authorized
battery recyclers
CRT glass
Large e-waste
recycler
PCB Boards of low
and high quality
Sale to PCB
smelters
Non recyclable
hazardous waste
(e.g. backup tapes)
Storage until
hazwaste landfill is
operational (TSDF)
Dismantling
Recovery of scrap
Stock
Iron : 600 kg
Aluminium : 30 kg
E-waste stock :
10 tons
Copper : 20 kg
Bross : 15 kg
Reburbished CRT :
900 kg
Dismanteled ewaste : 1100 kg
Plastic : 250 kg
Batteries : 1 kg
PCB Boards : 60 kg
CRT glass : 100 kg
Non recyclable
hazardous waste :
4 kg
Output
(Contact established with the following vendors and materiel supplied to
outhorised recyclers)
Scrap
Destination
Scrap
Intended destination
Metal
scrap
Moogambigi Metal Trading
Company
Kempanayakanahalli Village
Bannergatta Hamlet, Jigani Hobali
Anekal Taluk, Bangalore
CRT glass
Recycling smelters
Plastic
scrap
Petroplast Industries
No 19, K.H. Ranganatta Colony
Mysore Road, Bangalore
PCB
boards
Umicore
Broekstraat 31 rue du Marais
B-1000 Brussels
Belgium
Batteries
G.N. Industry
Peeniya Dasarhali 2nd stage
Bangalore
Nonrecyclable
hazardous
waste
TSDF
Dabbespet, Nelamangala Tq,
Bangalore rural
Outflows of air and sewage
Type
Pollution control measures
Destination
Air
Cyclone and dust collector.
Capacity : 2’000 KL/H
TSDF
Dabbespet, Nelamangala Tq,
Bangalore rural
Water
No treatment
Decentralized waste water
treatment
Agenda
 About E-WarDD
 Unit Operations and Machinery
 Processes
 Machinery
 Process Flow
 Input
 Output
 Material Balance
 Pollution Control Measures
 OH&S
Pollution Control Equipment
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Chimney with hood (height 6 m)
CRT dismantling chamber with vacuum
Cyclone and dust collector
Separate storage for hazardous wastes
Air pollution monitoring certificate available from
certified Laboratory.
Pollution control equipments (i)
hood
CRT dismantling area
Pollution control equipments (ii)
cyclone and dust collector 6 m high chimney
Storage of hazardous waste
batteries, condensators and
capacitors
tapes
CRT glass
Monthly monitoring mechanism
hazardous waste display board
Agenda
 About E-WarDD
 Unit Operations and Machinery
 Processes
 Machinery
 Process Flow
 Input
 Output
 Material Balance
 Pollution Control Measures
 OH&S
OH&S Equipment
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Protective mask
Heavy duty hand gloves
Safety boots
Protective eye-glasses
Ear muffs
First aid kit
First aid chart
Fire extinguisher
Chart depicting emergency contact numbers
Occupational safety and health
equipments
fire extinguisher
and first aid kit
protective glass,
mask and gloves
emergency phone
numbers
Contact Details
Mr. Asif Pasha
Proprietor
EWaRDD & Co.
#6, Hosur Main Road
14th Cross Bommanhalli
Bangalore – 560068
Mobile +91 98808 84166
Email [email protected]
Website www.ewardd.com