Transcript Metalfab Hightech Pvt. Ltd. E-21/25 MIDC AREA, HINGNA ROAD NAGPUR (MS) -440028 INDIA Metalfab Hightech Pvt.

Metalfab Hightech
Pvt. Ltd.
E-21/25 MIDC AREA,
HINGNA ROAD
NAGPUR (MS) -440028
INDIA
Metalfab Hightech Pvt. Ltd.
At a glance
An ISO 9001:2000 Certified company has manufactured
almost 1000 Tubular towers for wind energy industry since
year 2000.
E
nercon (India) one of the leaders in Wind Power Business
has awarded
for Towers.
Metalfab Hightech Pvt. Ltd. as best Supplier
 Introduction
 Company was established in year 1981 as M/S.METALFAB
INDUSTRIES up to 1995, subsequently later known as
M/s. METALFAB HIGHTECH PVT. LTD on Day 17th April 1996.
 ISO-9001- 2000 certified company.
 METALFAB has technically proficient team of professionals
backed with highly motivated skilled work force resulting in
a huge wealth of Experience and knowledge in the field of
manufacturing of Tubular Tower for generation of Electricity
through Windmill.
 It is serving customers from Public & Private core sectors and
emerged as renounced Fabrication unit in central India,
Manufacturing, Testing , Supply & Erection of Sophisticated
Equipment and Technological Structures for Steel, Cement ,power,
Chemical and petrochemical etc.
 Company has successfully executed
a large number of order
under Third Party Surveillance such as Lloyds, SGS,PDIL,MECON,
MN DASTUR, TATA PROJECTS, SMS GERMANY,VOEST ALPHINE –
AUSTRIA etc.
 It is well equipped with Material preparation ,forming, welding,
machining, Material handling and Power Source facilities and
Surface preparation & coating.
Management
Mr. Sandeep Jain
Managing Director
Mr. S. Dharmarajan
Mrs. Manju Jain
Management Representative
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Marketing
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General Manager
Mr. M. Omprakash
AGM (COMML)
Quality
Mr. Ajit Kumar Ghosh
DGM QA
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Finance
Mr. S. J. Nandakumar
AGM Finance
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Production
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Purchase
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Stores
Mr. Anurag Misra
Mr. Arvind Rai
Production Mgr.
Astt. Mgr. Purchase
Mr. Ravindra Parande
Stores
Work Site at a Glance
Steel Sections for 75 Meter height Towers.
Capacity
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Total Production Area
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Free/ Uncovered area for
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Production capacity is 800-1200
available is 21173.04 sq. Mtr.
production is 3871 Sq. Mtr.
Ton depending upon product
mix.
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Sophisticated Machineries for
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More than 400 (includes Admin,
Material Processing and
handling.
Technical & Workers) skilled and
semi-skilled Employees i.e. a
strong Human resource.
Machinery at Works
Material Handling Facility
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a) Movable Hydra Cranes 8 Ton Cap. 3 Nos.
b) Movable Hydra Crane 11 Ton Cap. 1 No.
c) Coles Crane revolving type15 Ton cap. 1 No.
d) TATA 955 Crane revolving type 75 Ton cap. 1 No.
e) Over Head Cranes of different capacities 5 to 25 Tons cap. 1 No.,
8T Cap.-1No.,10T Cap.-4Nos., 5T Cap.-1 No.,20T Cap.-2 Nos.,25T Cap.- 3 Nos.,
f) ETO Crane 30T Cap.- 3Nos, 20T Cap. – 1 No.,15 Cap.- 2 Nos.
Material Preparation & Forming Facility.
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a) CNC Profile cutting machine with Auto Beveling 2Nos.
B) Plasma Cutting Machine, Cap.20 Thickness In Stainless Steel 1 No.
c) Portable Pug Cutting Machines 16 Nos.
d) Shearing Machine 5 mm Thickness X 2500mm 1 No.
e) Cropping, Shearing & Punching Machine Cap. 30 Φ 16 Thk.1 No. ,Cap. 50 Φ
16 Thk 2 No.
f) Plate Bending Machine, Cap. 3 Mtr.x50 Thk. 1No. Cap. 3.2 Mtr.x 40 Thk. 1 No.
Cap. 2.5 Thk. x 50 Thk. 1 No.
g) Portable Grinding Machines 50 Nos.
h) Flexible Shaft Grinder 10 Nos.
i) Hydraulic Press of cap. 75 Ton Cap.1No.,100Ton Cap.1No.250 Ton Cap 1 No
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Welding Facilities
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a) Submerged Arc Welding Machine for Long Seam Welding 3 Nos.
b) Submerged Arc Welding Machine With Column and Boom for circumferential &
Long Seam welding with Automatic Rotators (15 Ton to 50 Ton) Covering a
Length of 8 Mtr. 2 Nos. 2 Mtr. 1 Nos. 13 Mtr. 1 Nos.
c) Special internal Circ Seam Submerged Arc Welding Machine for a Minimum
diameter 1200 mm. 3 No.
d) MIG Co2 Welding Machine 10 Nos.
e) Welding Rectifiers / Generators, 400 Amps. 60 Nos.
f) TIG Welding Machine 2 Nos.
Machining Facilities
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a) Vertical Turning Boring Machine, Table Diameter
- 0.5 Mtr./Swing 1.6 Mtr.x1 Mtr. ht. 1 No.
- 3 Mtr. / Swing 3.5 Mtr. X 2.5Mtr. Ht. 2 Nos.
- 4.5 Mtr. / Swing 5.0 Mtr. x 3 Mtr. ht. 1 No.
- 3 Mtr. / Swing 6.3 Mtr. X 3 Mtr. ht. 1 No.
b) Radial Drilling Machines, RM 65, 50, 40, 32 4 Nos.
c) 40 Φ Pillar Drilling Machines 8 Nos.
d) NW 10 Φ Drilling Machines with Magnetic Base 8 Nos.
e) Plano Miller, Table Size: 1.5 Mtr. x 4 Mtr 1 No.
f) Shaper 24” Stroke. 1 No.
g) Lathe Machines different sizes 3 Nos.
h) Flange Facing Machine 3 Nos.
i) Horizontal Drilling Machine with Rotary (Indexing Table) 1 No.
 Surface Preparation and Coatings
a) Shot Blasting Room, 7.0 x 7.0 x 30Mtr. 2 Nos.
b) Shot Blasting Room, 5.0 x 5.0 x 15Mtr. 1 No.
c) Painting Room, 7 x 7 x 30 Mtr. 6 Nos.
d) Painting Room, 5 x 5 x 15Mtr. 3 Nos.
e) Reciprocating Compressor, 140 CFM 1 No.
f) Screw Compressors, 100CFM (Portable) 1 No. 173CFM 1 No. 193CFM 3
g) Grit Blasting Unit 6 Nos.
h) Electric Spray for Non – Ferrous Metal Spray 1 No.
i) Arc Jet Spray Guns Gas based for spraying non-ferrous metals. 3 Nos.
j) Airless Spray Painting Pump, Ratio – 1:55 6 Nos.
k) Airless Spray Painting Pump, Ratio – 1:40 2 Nos.
 Power Source
Power Transformer 850KVA , 400KVA & 315KVA 3 Nos.
b) Diesel Generator Sets of capacity
250KVA 1 No.
320KVA 1 No.
320KVA 1 No.
Inspection & Testing
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Inspection & testing is done at various stages of production
according to QAP.
QAP by client is also acceptable.
We had successfully handled
many Third Party inspection
agencies for jobs viz. SGS, Lloyds,
PDIL, SMS-Germany, VOEST –Alphine
Austria.
In Process Third Party Inspection
Highly equipped NDT- RT labs
is available at our place.
Material Testing, Laser Testing
and many such
other vital testing is carried out at
our place for better Quality Assurance.
Welder Qualification & other aspects of Quality Production is
given utmost importance.
Testing Facility at Works
(1)NON DESTRUCTIVE TESTING FACILITIES AT WORKS
Radiography with IC-2 Camera.
Ultrasonic testing –D meter for measuring wall thickness up to 60 mm.
Ultrasonic Flow Detector type DM - 501.
Magnetic Particle testing by “ ORMS PAVAN “
made Magna Spray.
Dye Penetrate test.
Hydraulic testing up to 500 Kg/ Cm Press
Pneumatic Testing and Vacuum Testing
(2) PHYSICAL AND CHEMICAL TESTING
Physical and Chemical testing done from
Government approved laboratory at Regional
Engineering Collage. Nagpur and at reputed Private Lab.
(3) DESIGN AND FABRICATION CODE
ASME SEC –VIII. DIV. I TEMA, IS: 2825,
IS: 803, DIN BS 5500, IBR and other Indian
and International Codes.
(4) INSPECTION AGENCIES
BHEL, NTPC, BARC, L&T, PDIL, MECON,
LLOYDS, Bureau VERITAS, EIL, MN Dastur,
VAI, TATA Project Ltd.
 Internal Fittings - Towers
 Internal Fittings - Towers
 Tower Inspection
Manual Welding & Arc Welding
Lifting Capacity
Training on Attitude Engineering & Professionalism
Rolling & Re-Rolling of Sections
CNC Cutting Machine
 Director Dr. Surender Das (TRIHD) during his
training on Attitude Engineering & professionalism.
Major Clientele
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ENERCON India Ltd.
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Hamon Research Cottrell, Saudi Arabia.
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ESP structure for Boilers etc.
Global Wind Power Ltd.
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Manufacturing towers top units 750 KW Wind Turbines.
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80 Meter Hub height Tubular Steel Towers.
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Wagon Tippler and Material Handling equipments.
Kenersys India Pvt. Ltd.
ThyssenKrupp (I) P.Ltd.
Thermax Ltd.
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Tower for wind operated electricity generated of different capacity
16000 MTPA.
Stacks, Deaereator Tanks, Vapour Tanks etc.
ISGEC John Thompson, Noida.
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Boiler, Supporting structures and Auxiliaries.
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High pressure piping pressure vessels and heat exchangers
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Material Handling equipments.
BHEL Trichi and Hyderabad, India.
Metso Minerals (I) Ltd.
Quality Policy
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To produce items of high standard using best quality
material to give customer satisfaction at the highest
level.
To update techniques to deliver quality goods in time
as per specification of the customer.
To develop human resources through communication
training and participation at all levels.
To achieve productivity through efficiency (do things
rightly) and effectiveness (doing right things)
safeguarding environment and conserve natural
resources.
To implement and maintain QMS as per ISO 90012000 and improve its effectiveness continually & seek
certification.
Customer Satisfaction
At a Glance of Customer Rating
 Thermax Ltd. - Excellent Rating in Quality
 Enercon (I) Ltd. - Best Supplier
 ISGEC John Thompson - Very Good
 Tata Steels - Good
 Hamon R. Cottrell- Good
 Belliss (I) Ltd. - Good
Work Experience in Wind Mill Tower
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Enercon (I) Ltd.
Manufactured almost 1000 towers since year
2000 & Awarded as Best Suppliers in Towers
by Enercon (I) Ltd.
Regen Powertech P. Ltd.
Manufactured almost more than
10 Towers of different heights.
Other Structures at Works
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Boiler Tanks, Chimneys, Steel Parts of wind
Operated Electricity Generators, etc.
Contact Details
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Mr. Sandeep Jain
(Managing Director)
Tel. : 07104 - 234240, 237998,232566,
Mob. : 09822221419
Fax : 07104 - 236713
Mail to: [email protected]
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Mr. S. Dharmarajan
(General Manager)
Tel. : 07104 - 234240, 237998,232566,
Mob. : 09922900205
Fax
: 07104 - 236713
Mail to: [email protected]
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Mr. M. Omprakash
(AGM – COMML)
Tel. : 07104 - 234240, 237998,232566,
Mob. : 09922900208
Fax : 07104 - 236713
Email: [email protected]
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Mr. Ajit Kumar Ghosh
(DGM – QA)
Tel. : 07104 - 234240, 237998,232566,
Mob. : 09922900206
Fax : 07104 - 236713
Email: [email protected]
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Mr. S. J. Nandakumar
(AGM – Finance)
Tel. : 07104 - 234240, 237998,232566,
Mob. : 09922900211
Fax : 07104 - 236713
Email: [email protected]
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Mrs. Manju Jain
(Management Representative)
Tel. : 07104 - 234240, 237998,232566,
Mob. : 09822369419
Fax : 07104 - 236713
Email: [email protected]