GrocerSmartTM Energy Modeling Software -Revision Status Report& -Request For InputJuly 13, 2010 Agenda • • • Last time Summary of last RTF presentation June 1 2010 Updated analyses – • Defrost -
Download ReportTranscript GrocerSmartTM Energy Modeling Software -Revision Status Report& -Request For InputJuly 13, 2010 Agenda • • • Last time Summary of last RTF presentation June 1 2010 Updated analyses – • Defrost -
GrocerSmartTM Energy Modeling Software -Revision Status Report& -Request For InputJuly 13, 2010 Agenda • • • Last time Summary of last RTF presentation June 1 2010 Updated analyses – • Defrost - Subcommittee feedback incorporated and measure bundle sensitivity evaluated Libraries – Selection methodologies to review • – – Compressors, Condensers, Cases Key criteria and direction Approved by subcommittee Lighting – Approved by subcommittee Last time we met • Approved – – – • Lighting data Key Criteria Condenser library To be approved today – – – Libraries Selection methodologies Lighting – Approved by subcommittee Future requests for approval from RTF • Request full RTF approval for direction of GrocerSmart 4.0 at August 2010 meeting – Methodology (DOE 2.2r as reasonable live model, template) – Data sets – Phases • Return to RTF Q2 2011 for final request for approval of new version Task list and future requests of RTF by Phase New GS 4.0 (Phase 1) Savings calculation Live modeling DOE2.2r (Pending subcommittee approval), (RTF approval August 2010) methodology New GS 4.0 (Phase 2) Live modeling DOE2.2r (No future requests of RTF) In template Building envelope, HVAC and efficient scenario refrigeration systems (Pending subcommittee approval), (RTF approval August 2010) Building envelope and HVAC (RTF Phase 2 approval by Q4 2011) Compressors Real world baseline (Pending subcommittee approval) Real world baseline (RTF approval August 2010) (No future requests of RTF) Standardized efficient equipment (RTF approved) Real world efficient equipment (RTF Phase 2 approval by Q4 2011) Refrigerant Real world data (Pending subcommittee approval), (RTF approval August 2010) Real world data (No future requests of RTF) Display cases Real world baseline, standardized efficient equipment (RTF approved) Real world baseline and efficient equipment (RTF Phase 2 approval by Q4 2011) Control strategies and setpoints Real world baseline, standardized efficient equipment (RTF approved) Real world baseline and efficient equipment (RTF Phase 2 approval by Q4 2011) Condensers Real world data (Pending Real world data subcommittee approval), (RTF approval August 2010) (No future requests of RTF) Summary of immediate project direction • Work toward subcommittee recommendation for: – Method • • • • Interface drives inputs of key criteria Key criteria drive inputs to live DOE2.2r model Data in libraries and selection/filtering method Model runs vs. fixed efficient scenario – Phased approach for further improvements Defrost Sensitivity Case Defrost Survey 70 58% Weighted Average: 49 min Number of Cases 60 50 40 32% 30 20 10 2% 3% 20 24 5% 0 45 Minutes of Defrost 46 60 ECM Measure Baseline to Measure Energy Savings at Various Defrost Minutes 7.5% 7.4% 88,597 kWh Savings Percentage Savings 7.44% Reasonable Range For Market Representation 7.3% 88,522 kWh Savings 7.36% Electric Hot Gas 7.2% 7.1% Savings calculated with the lowest and highest number of defrost minutes per day differ by about 1% (From 7.44% of system energy use to 7.36%) 7.0% 28 42 49 56 Minutes of Defrost Per Day 84 Energy Efficient Case Measure Baseline to Measure Energy Savings at Various Defrost Minutes 17.0% 16.9% Percentage Savings 201,298 kWh Savings 16.92% 16.8% Electric Hot Gas 16.7% Reasonable Range For Market Representation 200,608 kWh Savings 16.70% 16.6% Savings calculated vary by about 1% (From 16.92% of system energy use to 16.5% 28 42 49 56 Minutes of Defrost Per Day 84 Floating Head Pressure Control Baseline to Measure Energy Savings at Various Defrost Minutes 12.0% Percentage Savings 11.9% 141,610 kWh Savings 11.90% 11.8% Reasonable Range For Market Representation 141,650 kWh Savings 11.79% 11.7% 11.6% Savings calculated vary by about 1% (From 11.90% of system energy use to 11.79%) 11.5% 28 42 49 56 Minutes of Defrost per Day 84 Electric Hot Gas Floating Suction Pressure Control Baseline to Measure Energy Savings at Various Defrost Minutes 2.9% 35,010 kWh Savings 2.8% 2.78% Percentage Savings 2.7% 2.6% 2.5% Electric Hot Gas 2.4% Reasonable Range For Market Representation 2.3% 2.2% 24,490 kWh Savings 2.06% 2.1% Savings calculated vary by about 26% (From 2.78% of system energy use to 2.06%) 2.0% 28 42 56 49 Minutes of Defrost per Day 84 ECM and Floating Head Measures Baseline to Measure Energy Savings at Various Defrost Minutes 12.1% 12.0% 143,240 kWh Savings Percentage Savings 12.03% 11.9% Reasonable Range For Market Representation 143,460 kWh Savings 11.93% 11.8% 11.7% Savings calculated vary by about 1% (From 12.03% of system energy use to 11.93%) 11.6% 28 42 49 56 Minutes of Defrost per Day 84 Electric Hot Gas ECM, Floating Suction, and Floating Head Pressure Baseline to Measure Energy Savings at Various Defrost Minutes 14.5% 14.4% 171,250 kWh Savings 14.19% 14.3% Percentage Savings 14.2% 14.1% Electric Hot Gas 14.0% 13.9% Reasonable Range For Market Representation 13.8% 13.7% 161,890 kWh Savings 13.60% 13.6% Savings calculated vary by about 4% (From 14.19% of system energy use to 13.60%) 13.5% 28 42 49 56 Minutes of Defrost per Day 84 Efficient Case with Floating Head Pressure Baseline to Measure Energy Savings at Various Defrost Minutes 19.6% 231,830kWh Savings 19.48% Percentage Savings 19.5% 19.4% 231,640kWh Savings 19.28% 19.3% Reasonable Range For Market Representation 19.2% 19.1% Savings calculated vary by about 4% (From 19.48% of system energy use to 19.28%) 19.0% 28 42 49 56 Minutes of Defrost per Day 84 Electric Hot Gas Efficient Cases with Floating Head and Suction Pressure Baseline to Measure Energy Savings at Various Defrost Minutes 21.0% Percentage Savings 20.9% 249,110 kWh Savings 20.8% 20.77% Electric Hot Gas 20.7% 245,480 kWh Savings 20.62% Reasonable Range For Market Representation 20.6% Savings calculated vary by less than 1% (From 20.77% of system energy use to 20.62%) 20.5% 28 42 49 56 Minutes of Defrost per Day 84 Floating Suction and Head Pressure Measure Baseline to Measure Energy Savings at Various Defrost Minutes 14.1% 168,670 kWh Savings 13.97% 14.0% 13.9% Percentage Savings 13.8% 13.7% Reasonable Range For Market Representation 13.6% Electric Hot Gas 13.5% 13.4% 13.3% 159,720 kWh Savings 13.42% Savings calculated vary by about 1% (From 11.90% of system energy use to 11.79%) 13.2% 13.1% 28 42 49 56 Minutes of Defrost per Day 84 Recommendation • We propose that a standard, market data informed configuration for defrost cycle and length can be assumed for powered defrost, and that this assumption will cause minimal variance in calculated energy savings (typically < 1%). • Recommendation is a total of 49 minutes/day, using the number of defrost cycles as appropriate for the case type Libraries Libraries • • • • Condensers Cases Compressors Lighting Condenser Library Name Model number Type Refrigerant Fan hp Single or Double Row Number of fans No. of pumps Bohn Bohn Bohn Bohn Bohn Bohn Bohn Bohn Bohn Bohn Bohn Bohn Bohn Bohn Bohn Bohn Bohn Bohn Bohn Bohn Bohn Bohn Bohn Bohn BNQ-S01-A005 BNQ-S01-A006 BNQ-S02-A008 BNQ-S02-A010 BNQ-S02-A011 BNQ-S03-A016 BNQ-S03-A017 BNQ-S04-A021 BNQ-S04-A023 BNQ-S05-A026 BNQ-S05-A029 BNQ-S06-A034 BNQ-S07-A042 BNQ-D04-A016 BNQ-D04-A021 BNQ-D06-A023 BNQ-D06-A031 BNQ-D06-A034 BNQ-D08-A041 BNQ-D08-A046 BNQ-D10-A052 BNQ-D10-A057 BNQ-D12-A069 BNQ-D14-A083 Air-Cooled Air-Cooled Air-Cooled Air-Cooled Air-Cooled Air-Cooled Air-Cooled Air-Cooled Air-Cooled Air-Cooled Air-Cooled Air-Cooled Air-Cooled Air-Cooled Air-Cooled Air-Cooled Air-Cooled Air-Cooled Air-Cooled Air-Cooled Air-Cooled Air-Cooled Air-Cooled Air-Cooled R-22 R-22 R-22 R-22 R-22 R-22 R-22 R-22 R-22 R-22 R-22 R-22 R-22 R-22 R-22 R-22 R-22 R-22 R-22 R-22 R-22 R-22 R-22 R-22 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 Single Single Single Single Single Single Single Single Single Single Single Single Single Double Double Double Double Double Double Double Double Double Double Double 1 1 2 2 2 3 3 4 4 5 5 6 7 4 4 6 6 6 8 8 10 10 12 14 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Rated air flow(CFM) 5,400 5,200 11,200 10,800 10,400 16,100 15,600 21,500 20,800 26,900 26,000 31,200 36,400 22,300 21,500 20,800 32,300 31,200 43,000 41,600 53,700 52,100 62,500 72,900 Capacity (MBh/10 TD) Fan kW 52 61 80 103 115 156 172 207 229 259 286 344 416 160 207 229 310 344 414 458 518 573 687 831 0.373 0.373 0.746 0.746 0.746 1.119 1.119 1.492 1.492 1.865 1.865 2.238 2.611 1.492 1.492 2.238 2.238 2.238 2.984 2.984 3.73 3.73 4.476 5.222 EER 139.41 163.54 107.24 138.07 154.16 139.41 153.71 138.74 153.49 138.87 153.35 153.71 159.33 107.24 138.74 102.32 138.52 153.71 138.74 153.49 138.87 153.62 153.49 159.13 Condenser Selection FEA audits cases and walk-ins, and the evaporator loads are summed. Field staff audits condenser Field staff enters condenser characteristics; · · · · NO Type Refrigerant Number of Fans Number of Rows . Model number present YES NO Is condenser model in library? Condenser data filtered by condenser characteristics Condenser with closest capacity that is less than refrigeration load multiplied by oversize factor is selected Refrigeration load is multiplied by oversize factor NO Are there condensers in the library within a 5% variance of refrigeration load multiplied by over size factor? YES YES Data set for condenser included in model If condenser model was not located in library during audit, model is re-ran post-audit with correct manufacturer’s information prior to incentive calculation, and updated data is added to GrocerSmart library. List of possible condensers with capacity within 5% of previously determined refrigeration load multiplied by over sizing factor. FEA selects condenser that most closely matches over size load RS Survey showing design multiplier calculation for condensers Store Store A Store A Store B Store B Store B Store C Store C Store C Store D Store D Store E Store E Store E Store F Store F Temp Evaporator Load Total Condenser Capacity LT 67,600 103,200 MT 192,840 314,500 LT 108,120 147,500 MT 341,620 496,200 MT 75,000 92,700 LT 208,024 325,293 MT 399,220 582,517 MT 374,509 539,122 MT 317,924 507,477 MT 100,760 162,592 LT 180,810 277,600 MT 154,000 173,400 MT 520,640 840,100 LT 64,000 114,775 MT 241,000 400,512 Type Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Oversize Factor 1.5 1.6 1.4 1.5 1.2 1.6 1.5 1.4 1.6 1.6 1.5 1.1 1.6 1.8 1.7 Type Evap Evap Evap Evap Evap Evap Evap Evap Evap Evap Evap Evap Oversize Factor 2.4 2.0 2.0 2.2 2.2 2.1 2.1 1.9 1.9 1.8 1.9 1.8 Air Cooled Condenser average over-size factor = 1.5 (This is a small sample of surveyed stores) Store Store D Store D Store G Store H Store M Store M Store O Store P Store S Store V Store X Store Z Temp Evaporator Load Total Condenser Capacity LT 137,090 331,500 MT 53,330 105,408 MT 348,690 705,700 LT 109,400 238,400 LT 43,200 95,410 LT 113,000 241,037 LT 73,020 152644 HT 470,300 884700 LT 15,450 28583 LT 137,530 248424 LT 50,750 96751 LT 68,660 126938 Evap Cooled Condenser average over-size factor = 2.1 Case Library Manufacturer TYPE Compressor Type Light Fan ASH Product Type Model NUMBER-OFDOORS Hill Phoenix Hill Phoenix Hill Phoenix Hill Phoenix Hill Phoenix Hill Phoenix Hill Phoenix Hill Phoenix Hill Phoenix Hill Phoenix Hill Phoenix Hill Phoenix Hill Phoenix Hill Phoenix Hill Phoenix Hill Phoenix Hill Phoenix Hill Phoenix Hill Phoenix Hill Phoenix Hill Phoenix Hill Phoenix Hill Phoenix Hill Phoenix DOORS MULTI-DECK DOORS MULTI-DECK DOORS MULTI-DECK DOORS MULTI-DECK DOORS MULTI-DECK DOORS MULTI-DECK DOORS MULTI-DECK DOORS MULTI-DECK DOORS MULTI-DECK DOORS MULTI-DECK DOORS MULTI-DECK DOORS MULTI-DECK DOORS MULTI-DECK DOORS MULTI-DECK DOORS MULTI-DECK DOORS MULTI-DECK DOORS MULTI-DECK DOORS MULTI-DECK DOORS MULTI-DECK DOORS MULTI-DECK DOORS MULTI-DECK DOORS MULTI-DECK DOORS MULTI-DECK DOORS MULTI-DECK CONVENTIONAL PARALLEL CONVENTIONAL CONVENTIONAL PARALLEL PARALLEL PARALLEL PARALLEL PARALLEL PARALLEL PARALLEL PARALLEL PARALLEL PARALLEL NA NA NA NA NA NA NA NA NA NA T8 LED T8 T8 LED LED T8 T8 T8 T8 T8 T8 T8 T8 NA NA T8 T8 T8 T8 T8 T8 T8 T8 SHADED POLE ECM SHADED POLE SHADED POLE SHADED POLE SHADED POLE SHADED POLE SHADED POLE SHADED POLE SHADED POLE SHADED POLE SHADED POLE SHADED POLE SHADED POLE SHADED POLE SHADED POLE SHADED POLE SHADED POLE SHADED POLE SHADED POLE SHADED POLE SHADED POLE SHADED POLE SHADED POLE NA NA STANDARD STANDARD STANDARD STANDARD NA NA NA NA NA NA NA NA STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD STANDARD FROZEN FOOD FROZEN FOOD FROZEN FOOD FROZEN FOOD FROZEN FOOD FROZEN FOOD FROZEN FOOD FROZEN FOOD FROZEN FOOD FROZEN FOOD FROZEN FOOD FROZEN FOOD FROZEN FOOD FROZEN FOOD FROZEN FOOD FROZEN FOOD FROZEN FOOD FROZEN FOOD FROZEN FOOD FROZEN FOOD FROZEN FOOD FROZEN FOOD FROZEN FOOD FROZEN FOOD ONRZHBO ONRZHBO RBH-8 RBH-12 RBH-8 RBH-12 RZH-2 RZH-3 RZH-4 RZH-5 RIZH-2 RIZH-3 RIZH-4 RIZH-5 CZERC CZERF ORZC ORZF ZER ZERGC ZERGF ZR2G ZRTGC ZRTGF 2 2 2 3 2 3 2 3 4 5 2 3 4 5 5 5 5 5 5 5 5 5 5 5 Cases Selection Field staff audits refrigerated cases in store Model number present ? YES Is the model number in the GS4 Library YES Field staff enters case characteristics; NO · · · · · · · · · Manufacturer Type of Case Configuration Product Type Line-Up length Number of Doors Lighting Type Fan Type ASH Type Case library data filtered by case characteristics Field Staff compares default zone load with library choices. Is there a reasonable match? NO FEA Chooses library values for case YES NO Field staff double checks auto populated library data against actual case load, lights, and fans Data set for case included in model List of possible cases from library with varying zone loads within 5% of previously RTF approved default zone load for case type FEA Chooses previously RTF approved default zone load for case type If case model was not in library at audit, the correct case information is entered into the model post-audit to calculate incentive payments, and the library will be updated with the correct load information for that case. GrocerSmart displays approved default zone load for case type Compressor Library Manufacture Copeland Copeland Copeland Copeland Copeland Copeland Copeland Copeland Copeland Copeland Copeland Copeland Copeland Copeland Copeland Model 2DA3-0600-TFC 2DA3-060E-TFC 2DA3-060E-TFD 2DA3-060L-TFC 2DA3-060L-TFD 2DA3-0750-TFC 2DA3-0750-TFC 2DA3-075E-TFC 2DA3-075E-TFC 2DA3-075L-TFC 2DA3-075L-TFC 2DA3F23K0-TFC 2DA3F23KE-TFC 2DA3F23KE-TFC 2DA3F23KE-TFD Application LT LT LT LT LT AC MT AC MT AC MT LT LT LD LD Refrigerant 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 Min SCT 70 70 70 70 70 70 70 70 70 70 70 70 70 40 40 Max SCT 130 130 130 130 130 140 140 140 140 140 140 130 130 130 130 Min SST -40 -40 -40 -40 -40 10 -5 10 -5 10 -5 -40 -40 -40 -40 Min SST 0 0 0 0 0 55 45 55 45 55 45 0 0 0 0 Performance Curves Carlyle Database Copeland Database DOE2.2r Inputs Mass Flow Capacity Mass Flow Capacity Cooling Capacity Cooling Capacity Power Draw Power Draw Power Draw CoolingCapacity Mass Flow Refrigerant Enthalpy Compressor Selection FEA enters estimated horsepower. A compressor with matching hp and refrigerant is selected from eQUEST library. FEA audits cases and walk-ins, and the evaporator loads are summed. Field staff audits compressors in store NO Refrigeration load is multiplied by standard design over size factor. FEA is prompted to increase HP of compressors to more closely match evaporator load NO Are the compressor capacities within 10% of the refrigeration load multiplied by over size factor? Are the Compressors in the library? YES Are the Compressors Copeland? YES Data set for case included in model NO Compressor performance data is mapped to comparable Copeland model. Yes If compressors were not in library, compressor performance data is collected and implemented in model by engineering prior to incentive payment. New compressor data is incorporated into library. RS Survey showing design multiplier calculation for compressor Store Store C Store D Store F Store H Store I Store L Store O Store P Store S Store T Store U Store V Store X Store Y Store Z Temp Evaporator Load TotalCompressor Capacity Total Oversize Factor LT 208,024 219,200 1.1 LT 137,090 197,419 1.4 LT 64,000 71,600 1.1 LT 109,400 139,500 1.3 LT 24,700 30,900 1.3 LT 105,000 159,300 1.5 LT 73,020 88,804 1.2 LT 75,310 94,200 1.3 LT 15,450 17,300 1.1 LT 144,890 166,600 1.1 LT 132,350 164,977 1.2 LT 137,530 167,220 1.2 LT 50,750 57,597 1.1 LT 165,000 226,900 1.4 LT 68,660 77,040 1.1 Store Store A Store B Store B Store C Store C Store D Store D Store D Store E Store F Store G Store H Store I Store J Temp Evaporator Load TotalCompressor Capacity Total Oversize Factor MT 192,840 229,900 1.192180046 MT 341,620 382,700 1.120250571 MT 75,000 76,600 1.021333333 MT 399,220 440,300 1.102900656 MT 374,509 417,600 1.115059985 MT 317,924 352,498 1.108749261 MT 53,330 60,988 1.143596475 MT 100,760 115,298 1.144283446 MT 520,640 582,600 1.119007376 MT 241,000 281,500 1.168049793 MT 348,690 469,000 1.345034271 MT 120,800 142,300 1.177980132 MT 92,130 99,582 1.080885705 MT 844,970 942,269 1.115150834 LT Compressor average over-size factor = 1.2 MT Compressor average over-size factor = 1.1 Discussion