OACES Chip Seal Workshop High ADT Projects Presented by Andrew J. Anderson OBJECTIVES OF A CHIP SEAL Provides a wearing course Waterproofs surface Seals small surface cracks Improves skid.
Download ReportTranscript OACES Chip Seal Workshop High ADT Projects Presented by Andrew J. Anderson OBJECTIVES OF A CHIP SEAL Provides a wearing course Waterproofs surface Seals small surface cracks Improves skid.
OACES Chip Seal Workshop High ADT Projects Presented by Andrew J. Anderson 1 OBJECTIVES OF A CHIP SEAL Provides a wearing course Waterproofs surface Seals small surface cracks Improves skid resistance 2 WHEN TO USE A CHIP SEAL — DISTRESS: Minor alligator cracking Severe alligator cracking (temporary) Transverse cracking (crack seal first) Longitudinal cracking (crack seal first) Raveling Patches (will reduce raveling) Improve ride & skid resistance 3 REMEMBER : CHIP SEALS DO NOT STRENGTHEN EXISTING PAVEMENTS OR INCREASE THEIR ABILITY TO CARRY LOADS THEY DO NOT SMOOTH OUT ROUGH PAVEMENTS THEY DO NOT ELEMINATE THE NEED FOR MAINTENANCE OR POSSIBLY RECONSTRUCTION 4 WITH THE EXCEPTION OF SKID RESISTANCE, A CHIP SEAL CANNOT IMPROVE AN EXISTING PAVEMENT…….. IT CAN ONLY PREVENT IT FROM GETTING WORSE 5 HOT OIL SEALS AC15-5TR AC-15P 6 Asphalt Distributor 7 8 AC15-5TR is a product of TRMAC™ AC15-5TR stands for: AC = Asphalt Cement 15 = 1500ps, minimum absolute viscosity @ 140°F 5TR = 5% tire rubber loading 9 AC-15P AC-15P stands for: AC = Asphalt Cement 15 = 1500ps, minimum absolute viscosity @ 140°F P = Polymer 10 HOT OILS exhibits: Cold Temperature Flexibility Excellent Adhesive Strengths Excellent Cohesive Strengths 11 12 Chip seal applications using Hot Oils: Do not require lengthy cure times to set Traffic can be allowed back onto the surface after pneumatic rollers have made two to three passes Excess aggregate can be broomed the same day, after the binder has cooled sufficiently. Pavement markings can also be restored same day. Have an average production rate of five to six transport truck loads per day, using: Two distributors one chip spreader four pneumatic rollers 13 “Hot Applied” chip seal application rates will vary: Depending on the condition of the road surface and its “hunger factor” and traffic volume (vehicles per day) 14 Typical application criteria for “hot applied” chip seals are as follows: Asphalt application temperature: 330 to 370°F Surface temperature: 75°F and rising Aggregate Type: 1/2” - 1/4” Precoated Application rates: 0.45+ gal/sq. yd Aggregate Type: 3/8” - 1/4” Precoated Application Rates: 0.38+ gal/sq. yd 15 AGGREGATES THE COATING PROCESS 16 17 COATED AGGREGATES Coat with PG64-22 asphalt binder 90% coating (this is a change from 98%) Dryer Temp 190-230 degrees Cool to under 140 degrees before stockpiling Excessive clumping my require re-screening Stockpile, cool, and cure aggregates at least 1 week before application. 18 19 20 Screen out clumps Finished Product 21 THE OIL APPLICATION BINDER/GREASE 22 SURFACE, AIR & OIL TEMPERATURE Check mat temperature Check air temperature Oil Temp specifications 23 SECTION 0711 SPEC Surface temperature needs to be 75 F and climbing Air temperature 70 F or higher Oil temperature should be applied between 330370 F Absolutely dry conditions 24 One-stone thick and proper embedment. 25 26 ROLLING EMBEDMENT KEYING FLATTING 27 28 29 BROOMING 30 POWER BROOMING Depending on width minimum of 4 brooms should be used Brooming can occur as soon as surface temps drop sufficiently to eliminate displacement of aggregate. Water can be used to help cool the surface. Brooming needs to be completed in both directions. 31 High Vol. Intersections 32 APPLICATION BROBLEMS Moisture is not hot oils friend Hot oils have a problem covering old striping and legends Quality Workmanship is very important Changes in pavement and steep grades can flush if not applied at the correct oil rate Crack Seal materials are heated and can be displaced when rolled. Additional rock can be applied. 33 34 35 36 HWY 97 CHEMULT AREA 37 Hwy 35 38 39 40 HOT SEAL PROCESS 41 BEFORE 42 OIL RATE = .38 43 ROCK RATE = 17 LB 44 45 46 47 48 BROOMED BEHIND ROLLERS 49 STRIPED SAME DAY 50 5 YEARS + 51 Hwy 35 52 Misc. jobs done this last year 53 54 I-84 Arlington to Tower Rd YEAR 3 BEFORE 55 56 57 58 Invest money wisely and get the public on your side. Doing the right thing at the right time using the right material will save money!!! 59 - The End – OACES CHIP SEAL WORKSHOP ANDREW J. ANDERSON Presenter 60 61