DAY 15: HARDENABILITY Hardenability CCT Curves HARDENABILITY We have seen the advantage of getting martensite, M.
Download ReportTranscript DAY 15: HARDENABILITY Hardenability CCT Curves HARDENABILITY We have seen the advantage of getting martensite, M.
DAY 15: HARDENABILITY Hardenability CCT Curves HARDENABILITY We have seen the advantage of getting martensite, M. We can temper it, getting TM with the best combination of ductility and strength. But the problem is this: getting M in depth, instead of just on the surface. We want a steel where Pearlite formation is relatively sluggish so we can get it to the cooler regions where M forms. The ability to get M in depth for low cooling rates is called hardenability. Plain carbon steels have poor hardenability. FACTORS WHICH IMPROVE HARDENABILITY 1. Austenitic Grain size. The Pearlite will have an easier time forming if there is a lot of g.b. area. Hence, having a large austenitic grain size improves hardenability. 2. Adding alloys of various kinds. This impedes the g P reaction. TTT diagram of a molybdenum steel 0.4C 0.2Mo After Adding 2.0% Mo JOMINY TEST FOR HARDENABILITY Hardenability not the same as hardness! THE RESULT IS PRESENTED IN A CURVE Rank steels in order of hardenability. Note: 1. Distance from quenched end corresponds to a cooling rate, and a bar diameter 2. Notice that some steels drop off more than others at low cooling rates. Less hardenability! ALLOYING AND HARDENABILITY CARBON AND HARDENABILITY HARDNESS AND HARDENABILITY Predict the center hardness in a water quenched 3” bar of 8640 Jominy Distance =17mm Water Quenched Oil Quenched ALLOYING AND HARDENABILITY Hardness at Center of a 3 inch bar is about 42 HRC DEPTH OF HARDENING CONTINUOUS COOLING TRANSFORMATION CCT Curves – Here is the one for the 0.77% Eutectoid Composition Steel What would we get if we cooled at 1. 150 oC/s 2. 50 oC/s 3. 5 oC/s ANOTHER CURVE Here’s One for an Alloy Steel Note: 1. Different Microstructures at different cooling rates. 2. Different microstructures possible in same piece 3. Comparison with previous steel, note the effects of alloying IN THE AREA OF AGE HARDENING (PRECIPITATION HARDENING) : State the factors necessary for age hardening to be possible. Name the three steps in the age hardening process, the microstructural changes associated with each step, and the relative mechanical properties which result from those microstructures. compare and contrast age hardening and quench and tempering in terms of procedure, microstructure and properties. PRECIPITATION HARDENING • Particles impede dislocations. • Ex: Al-Cu system 700 T(°C) • Procedure: 600 +L --Pt A: solution heat treat A 500 (get solid solution) --Pt B: quench to room temp. 400 C --Pt C: reheat to nucleate small q crystals within 300 0 10 crystals. (Al) B Adapted from Fig. 11.22, Callister 7e. q+L q +q 20 30 40 50 wt% Cu composition range needed for precipitation hardening • Other precipitation systems: • Cu-Be • Cu-Sn • Mg-Al CuAl2 L Adapted from Fig. 11.24, Callister 7e. (Fig. 11.24 adapted from J.L. Murray, International Metals Review 30, p.5, 1985.) Temp. Pt A (sol’n heat treat) Pt C (precipitate q) Pt B Time 14 HEAT TREATING ALUMINUM Solution Treat Age Quench f11_22_pg403 f11_23_pg404 PRECIPITATE EFFECT ON TS, %EL • 2014 Al Alloy: • %EL reaches minimum with precipitation time. 400 300 200 100 204°C 149°C 1min 1h 1day 1mo 1yr precipitation heat treat time %EL (2 in sample) tensile strength (MPa) • TS peaks with precipitation time. • Increasing T accelerates process. 30 20 10 0 204°C 149°C 1min 1h 1day 1mo 1yr precipitation heat treat time 18 Adapted from Fig. 11.27 (a) and (b), Callister 7e. (Fig. 11.27 adapted from Metals Handbook: Properties and Selection: Nonferrous Alloys and Pure Metals, Vol. 2, 9th ed., H. Baker (Managing Ed.), American Society for Metals, 1979. p. 41.) AGING AND OVERAGING After quenching, there is thermodynamic motivation for precipitate to form. Precipitates initiate and grow due to diffusion, enhanced by higher temperatures. To get significant strengthening the precipitate should be coherent When the precipitates get too large, they lose coherence and strengthening decreases (overaging) f11_27_pg406 f11_25_pg405 f11_26_pg405 f11_28_pg413