Transcript Treat Holding Mug Kevin Palmateer – Lansingburgh High School S.M. Huq – Hudson High School.

Treat Holding Mug
Kevin Palmateer – Lansingburgh High School
S.M. Huq – Hudson High School
What Is It?
3.5”
• Convenient
• Sweet surprise
• Coffee, hot cocoa, tea, etc.
• School spirit
7”
Overview
• Processes
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CNC
Abrasive Water jet cutting
Plastic injection Molding
Laser cutting/engraving
Ultrasonic Welding
Metalworking
Sand blasting
Powder coating
Vacuum forming
• Materials
• Plastic
• Aluminum
How to Make It?
Treat
compartment
Mug
Cup
Rim
Mug
3.5”
• CNC mold
• Plastic injection molded halves
• Ultrasonic weld together
• Laser engraving- RPI Logo
• CNC threaded bottom
5”
.125”
Handle
3.5”
• Sheet aluminum
• Abrasive water jet
• Metalworking
• Sand blasting
• Powder coat
1”
1”
4”
1”
Aluminum Handle Pattern
Treat Holder
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CNC mold
Plastic injection mold
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Try one whole
Ultrasonic weld together
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0.5”
2”
For halves
CNC threads
Laser engraving- “Made in RPI”
3.5”
Cup
3.5”
• CNC mold
• Vacuum forming
• Laser cutting
• Glue or ultrasonic weld to mug
4.5”
Pieces with Processes
Component
Process
Handle
Abrasive water jet cutting, metalworking, sand blasting, powder coating
Mug
CNC, plastic injection molding, ultrasonic welding, laser engraving
Treat Holder
CNC, plastic injection molding, ultrasonic welding, laser engraving
Cup
CNC, vacuum forming, laser cutting
How Much?
Material
Cost per Unit
Quantity
Total
cost
Plastic
Donated
Necessary
amount
$0
Aluminum
$5/lb
170 lb
$850
Large Mold
$500
2
$1000
Small Mold
$250
1
$250
Powder Coating
$5/16 oz.
78.13 oz.
$250
Finished Mug
$5.88
400
$2350
Why This Product?
• Many processes
• Fun and useful product
Thank You!