Nano-Impact Jonathan P. Rothstein Mechanical and Industrial Engineering University of Massachusetts Amherst, MA, USA.
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Nano-Impact Jonathan P. Rothstein Mechanical and Industrial Engineering University of Massachusetts Amherst, MA, USA Making a Better Bulletproof Vest • A group of researchers at Univ. Del. have impregnated Kevlar vests with a nanoparticle colloidal suspension resulting in a dramatic improvement in projectile impact. • The addition of a very small amount of fluid increased performance equivalent to doubling the number of Kevlar sheets while not changing flexibility of fabric. Why? Kevlar Kevlar & Nanoparticle Suspension Lee, Wetzel and Wagner J. Material Science (2003) Nanoparticle Suspensions Viscosity [pa.s] • 1000 The nanoparticle (d = 13nm) suspensions are shear thickening – the faster you shear or stretch them more viscous (thick) they become. The dramatic increase in viscosity dissipates energy as the Kevlar fibers are pulled out by the impact of the bullets. 100 10 1 0.1 1 10 100 1000 -1 Shear Rate [s ] 10000 Extensional Viscosity [pa.s] • Increasing Stretch Rate 1000 100 10 0 1 2 Strain 3 4 5 Why Size Matters 1mm Particles 100nm Particles 10nm Particles • For large particles the fluid remains Newtonian like air or water below 30wt% • Above 30% interactions between and collisions of particles result shear thickening and elastic effects – particles interact to form large aggregate structures • For nanoparticles, the effect of nanoparticle addition can be observed at concentrations closer to 1wt% - why? • Surface area increases with reduced particle size resulting in enhanced interparticle interactions • At same volume fraction smaller particles are packed closer together – electrostatic interactions are stronger and diffusion is faster so they interact more frequently. Copying Nature – Biomimetic Superhydrophobic Surfaces • The leaves of the lotus plant are superhydrophobic – water beads up on the surface of the plant and moves freely with almost no resistance making the leaves self-cleaning. Water Drops on a Lotus Leaf • The surface of the lotus leaf has 10mm sized bumps which are coated by 1nm sized waxy crystals which make the surface extremely hydrophobic - repel water. • The water does not wet the entire surface of the leaf, but only the tops of the large scale roughness. • Synthetic superhydrophobic surfaces have designed to produce stain-resistant clothing and coatings for buildings and windows to make them self-cleaning. Drop Motion on a Superhydrophobic Surfaces • Droplets don’t wet, but roll down superhydrophobic surfaces. • Water-based stains don’t adsorb. • Dirt is picked up by rolling drop as it moves. Using Superhydrophobic Surfaces to Reduce Drag • We are currently using superhydrophobic surfaces to develop a passive, inexpensive technique that can generate drag reduction in both laminar and turbulent flows. • This technology could have a significant impact on applications from microfluidics and nanofluidics to submarines and surface ships. • How does it work? The water touches only the tops of the post and a shear-free air-water interfaces is supported – effectively reducing the surface area. d • Currently capable of reducing drag by over 70% in both laminar and turbulent flows! w Carbon Nanotubes PDMS 60μm Why Size Matters • To support larger and larger pressures and pressure drops, the spacing of the roughness on the ultrahydrophobic surfaces must be reduced into the nanoscale. p pw pa • 4 cos( a ) w Currently developing processing techniques for large area nanofabrication of ultrahydrophobic surfaces with precise patterns of surface roughness. Nano Imprint Lithography (NIL) • Uses enormous pressures to replicate pattern from master onto polymer film. Create master through e-beam or photo lithography Capillary Force Lithography (CFL) • Uses surface tension to draw molten polymer film into master. Form replica in polymer through CFL or NIL ~100nm ~10nm water air polymer Can These Surfaces Have a Real Impact? • Current Energy Resources – Fossil Fuels • Increasing scarcity • Increasing cost • Dangerous to maintain security • Ocean-going vessels accounted for 72% of all U.S. imports in 2006 • Technology could be employed to make ships more efficient or faster • Friction drag accounts for 90% of total drag experienced by a slow moving vessel • A 25% reduction in friction drag on a typical Suezmax Crude Carrier could… • Save $5,500 USD / day in #6 fuel oil • Prevent 43 metric tons of CO2 from entering the atmosphere each day 60μm The GENMAR GEORGE T (Japan Universal Shipbuilding, Tsu shipyard) Nanoparticle Encapsulation • Nanoparticle shells can be formed around spherical droplets • • A.D. Dinsmore, et al., Science 298, 1006 (2002), Y. Lin, et al., Science 299, 226 (2003) Shells are porous at lengthscales much smaller than size of nanoparticle. A: Scanning electron microscope of a dried 10-μm-diameter colloidosome composed of 0.9- μm-diameter polystyrene spheres. Nanoparticles At Interfaces oil-nanoparticle suspension, w/ droplets • Nanoparticles can be functionalized, cross linked or sintered to make shell permanent, strengthen shell or change shell permeability. water droplet: mm to mm nm Nano-Encapsulation for Drug Delivery Drug Concentration in Patient • By making the holes between nanoparticles approximately the same size as the drug you want to administer you can get a constant release rate – avoids spikes in dosage. Standard Diffusion Based Drug Delivery Nano-Encapsulated Drug Delivery Time • Can also allow encapsulation of hydrophobic drugs which are difficult to get into you mostly water body. Stabilization of Encapsolated Colloidosomes (From Weitz et al.) Elasticity of Polyelectrolyte Stabilized Shell Strength of Sintered Shell Dimpled Fractured • Depending on how shell is stabilized, the properties of colloidosome can vary greatly • Colloidosomes can be extremely strong, tough, long-lived and porous. • This makes them excellent for encapsulation of flavors, fragrances, cells or pharmaceuticals. Why Particles Adsorb to Interfaces [Pickering (1907); Pieranski PRL 45, 569 (1980)] I. Particle (P) away from interface: (Oil) P Interfacial Area = A surface tension Energy = AO/W + 4R2P/O (Water) II. Particle sitting astride the interface (half-in, half-out): Energy = (A-R2)O/W + 2R2P/O + 2R2P/W • If |P/O – P/W| < O/W/2, then adsorption reduces surface energy. Cylindrical Droplets and Colloidosomes • Ultimate goal is to develop a method for self-assembly of rigid cylinders • Uses include low-weight additives for tough composite materials, encapsulation and release of drugs, and food additives. • Jets are created using micro and nanofluidic devices and the interface is populated by nanoparticles Jet Encapsulation • 300nm diameter PMMA particles now added to hexadecane phase • Particles diffuse very quickly to oil-water interface (tD << 1s) and jam the interface hexadecane (continuous) 10 mm Nanoclay Reinforced Nylon – How to Make a Better Fishing Line Nylon 6 with 3wt% Nanoclay 100000 G' G'' G' G'' G ' and G '' [Pa] 10000 Nylon 6 Nylon 6 Nylon 6 / Montmorillonite Nylon 6 / Montmorillonite 1000 100 10 1 o Tref = 230 C 0.1 1E-6 1E-5 1E-4 1E-3 0.01 0.1 1 10 100 Angular Frequency [rad/s] • Nylon adsorbs strongly to surface of the clay montmorillinite which is a disk with a radius of 10nm and a thickness of 2nm. 10nm • Viscous modulus not greatly affected by addition of clay. 2nm • Elastic modulus increased by orders of magnitude at low frequencies (solid-like response). Effect of Nanoparticles on Entangled Polymer Melts • To relieve stress, entangled polymers can reptate past each other polymer chain tube Brownian motion rept reptates free of original tube and constraints entanglement point • Adsorption of polymers to nanoparticle additives locks polymer together producing long-range order, reducing mobility and increasing elasticity and viscosity. nanoparticle Brownian motion polymer adsorption sites Only free ends can reptate free of original tube and contraints Toughness and Stiffness of Nanoclay Reinforced Nylon 6 • Due to enormous surface area available for adsorption, very small amounts of nanoparticles are needed to produced very large effects on material properties of solids. 16 Increased wt% of nanoclay (0-8wt%) Toughness (KN/m) 14 • Addition of nanoclay increases modulus, but reduces toughness 12 10 • Addition of macroscopic particles or fibers increases toughness, but reduces modulus 8 Increased Clay Dispersion 6 4 2 0 2.5 3 3.5 4 4.5 Modulus (GPa) 5 5.5 • Currently looking at synergistic interaction of multiple lengthscale particles and fibers Nanotechnology in Tissue Engineering – Cartilage Replacement www.healthsolutionsgroup.com • Over 15 million people worldwide suffer from knee-joint failure each year due to cartilage deterioration and 1 million spinal surgeries are needed every year • When cartilage breaks down, the resulting contact of bones causes pain, swelling, and loss of movement. www.allaboutarthritis.com • As observed over the past 250 years, normal (hyaline-type) cartilage is not known to repair itself. • Mechanism not fully understood, but cartilage cells, chondrocytes, are sparsely distributed in tissue with poor vasculature, and actually continue to deteriorate after a traumatic incident osteoarthritis. Current Treatments • Because cartilage doesn’t have vasculature and cannot repair itself, accepted treatments have been mostly mechanical in their approach. • Joint lubricants: • Simple and effective at short-term pain relief but do not address cause of the problem or repair any damage. • Debridement/lavage/microfracture: • Small lesions are repaired by shaving or shaping contour of cartilage. • Microfracture penetrates subchondral plate (bone) and actually causes growth of fibrocartilage – a lesser form, not desirable. • Total joint replacement: • Addresses problem and generally allows full repair, but • Very invasive procedure, native tissue removed • Prostheses do not last a lifetime in active patients. www.hughston.com/hha/ ACT Methods • A popular tissue engineering approach has been to introduce new cells, via autologous chondrocyte transplantation/implantation (ACT/ACI). • Some of the earliest work by Benya and Shaffer (1982) showed it was possible to isolate and culture chondrocytes. • More interesting result was that when cultured in vitro, the cells differentiated and changed their phenotype to produce a lesser quality collagen. Genzyme ACT method: FDA approved 1997 biomed.brown.edu Important to tissue engineering: Cells will differentiate purely based on mechanical stimulus. Hydrogels – Self Assembly • Hydrogels have applications in drug delivery and tissue engineering • Regenerating cartilage and other tissue requires scaffolds with similar modulus and other mechanical properties → Need to develop stiffer, tunable hydrogels • We are currently looking at Polylactide-Polyethylene Oxide-Polylactide triblock copolymers. • Systems are biocompatible with a hydrophobic ends (PLA) ??? and a hydrophilic center (PEO) which self-assembles in water and can form a gel under the right conditions 1-10 100 1000 10,000 [kPa] amorphous hydrogel crystalline Hydrogel Gelation CMC Triblock Copolymer hyaline cartilage Micelle Gel Reinforced Through Addition of Nanoparticles Rheology of Hydrogels • 100000 Elastic Modulus (Pa) 10000 1000 The hydrogels formed are very stiff with elastic modulus on the order of 1-10 kPa. • 100 10 Within range of moduli of several human tissues including cartilage. 1 72L 58L 72R 60R 0.1 0.01 0.001 0.0001 0.01 0.1 1 10 • 100 • Frequency (Hz) R-Lactide Amorphous Core L-Lactide Crystalline Core Gels formed from polymers with higher degree of polymerization maintain a high storage modulus even at physiological temperatures (370C). • In-vivo applications feasible. Rheological response of these polymers can be easily tuned by varying the crystallinity or block length of PLA or through addition of nanoparticles. Khaled et al. Biomaterials (2003) Effect of Nanoparticle Addition on Rheology of Hydrogel 10000 Elastic modulus (Pa) 1000 100 10 78R 78R 78R 78R 1 78R 25% 25% + laponite 1% 25% + laponite 1.5% 25% + laponite 2.5% Laponite Clay Nanoparticles 0.1 1 10 100 Frequncy (Hz) • PEO adsorbs very strongly to laponite • Result is an additional, stronger network junction that increases modulus • Only a very small amount of laponite (1%) is required to gel the neat polymer • Dramatic modulus enhancement is observed shows great promise • However, laponite is non-ideal because it is not FDA approved for in-vitro use • Currently looking for the ‘right’ nanoparticle Hydroxyapatite (HAP) Nanoparticles • • • • Hydroxyapatite (a type of Calcium phosphate) is a mineral found in bone and enamel Bioactive material capable of bonding to living tissue HAP nanowhiskers are 20-80 nm in width but up to 100’s of nm in length, and they have a high tendency to aggregate Can HAP serve as a new junction point? Initial results are promising, but still a work in progress … still iterating on particle size, shape, surface functionality, etc. Acknowledgements Support Students NSF- National Science Foundation ONR – Office of Naval Research UMASS MRSEC UMASS CHM 3M Non-Tenured Faculty Award Jia Ou Erik Miller Robert Daniello Michael Martell Manoj Chellamuthu Collaborators Tony Dinsmore Surita Bhatia Greg Tew Tom McCarthy