© 1997 Prentice-Hall, Inc. Principles of Operations Management Selecting the Location Chapter 6 6-1 Learning Objectives © 1997 Prentice-Hall, Inc. Explain location decisions Describe the factors affecting location decisions Explain.
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© 1997 Prentice-Hall, Inc. Principles of Operations Management Selecting the Location Chapter 6 6-1 Learning Objectives © 1997 Prentice-Hall, Inc. Explain location decisions Describe the factors affecting location decisions Explain the methods of evaluating location alternatives Factor rating method Center of gravity method 6-2 Thinking Challenge © 1997 Prentice-Hall, Inc. Where do you want to live after graduation? Why? © 1995 Corel Corp. 6-3 Alone Group Class © 1997 Prentice-Hall, Inc. Cost focus Industrial Location Strategies Revenue varies little between locations Location is a major cost factor © 1995 Corel Corp. Affects shipping & production costs (e.g., labor) Costs vary greatly between locations 6-4 © 1997 Prentice-Hall, Inc. Revenue focus Service Location Strategies Costs vary little between market areas Location is a major revenue factor Affects amount of customer contact Affects volume of business © 1995 Corel Corp. 6-5 Location Decisions © 1997 Prentice-Hall, Inc. Long-term decisions Difficult to reverse Affect fixed & variable costs Transportation cost As much as 25% of product price Other costs: Taxes, wages, rent etc. Objective: Maximize benefit of location to firm 6-6 Factors Affecting Country © 1997 Prentice-Hall, Inc. Government Culture & economy Market location Labor Productivity Cost Infrastructure © 1995 Corel Corp. Exchange rate 6-7 Labor Productivity © 1997 Prentice-Hall, Inc. Low wages often over-emphasized Hourly Compensation ($) Mfg. Workers (1994) Labor productivity important Germany 27.37 Japan 21.38 U.S. 17.10 Labor cost per unit should be criterion: Labor cost/day Units made/day 6-8 Hong Kong 4.79 Mexico 2.57 © 1997 Prentice-Hall, Inc. Factors Affecting Region/Community Corporate desires Attractiveness Labor Utility costs Gov’t incentives Proximity to customers & suppliers Land/construction $$$ 6-9 © 1995 Corel Corp. © 1997 Prentice-Hall, Inc. Factors Affecting Site Site size Site cost Transportation in/out Proximity of services Environmental impact © 1995 Corel Corp. 6 - 10 Location Methods © 1997 Prentice-Hall, Inc. Factor weighting method Locational breakeven analysis Center of gravity method Transportation model © 1995 Corel Corp. 6 - 11 Factor Rating Method © 1997 Prentice-Hall, Inc. Most widely used location technique Useful for service & industrial locations Rates locations using factors Intangible (qualitative) factors Example: Education quality, labor skills Tangible (quantitative) factors Example: Short-run & long-run costs 6 - 12 © 1997 Prentice-Hall, Inc. Factor Rating Method Steps List relevant factors Assign importance weight to each factor Develop scale for each factor (0-1, etc.) Score each location using factor scale Multiply scores by weights for each factor & total Select location with maximum total score 6 - 13 © 1997 Prentice-Hall, Inc. Factor Rating Method Example You’re an analyst for John Deere. You’re considering locating a new mfg. plant in Omaha (NE) or Denver (CO). Factor Wgt NE CO Mfg. costs .7 $60k $62k Cost of living .1 .7 .6 Labor avail. .2 1 .8 Where should you locate? 6 - 14 © 1995 Corel Corp. © 1997 Prentice-Hall, Inc. Factor Rating Method Solution Omaha Factor Wgt Econ Score (0-1) TOTAL 6 - 15 Denver Wgt Econ Score Wgt Score (0-1) Score © 1997 Prentice-Hall, Inc. Factor Rating Method Thinking Challenge You’re owner of a hot tub store. You’re considering relocating to Phoenix (AZ) or Santa Fe (NM). Factor Wgt AZ NM Population .4 984k 56k Competition .1 .3 .8 Life style .5 .2 .9 Where should you locate? 6 - 16 Alone Group Class © 1995 Corel Corp. © 1997 Prentice-Hall, Inc. Thinking Challenge Solution* Phoenix Factor Wgt Econ Score (0-1) TOTAL 6 - 17 Santa Fe Wgt Econ Score Wgt Score (0-1) Score Center of Gravity Method © 1997 Prentice-Hall, Inc. Finds location of single distribution center serving several destinations Used primarily for services Considers Location of existing destinations Example: Markets, retailers etc. Volume to be shipped Shipping distance (or cost) Shipping cost/unit/mile is constant 6 - 18 © 1997 Prentice-Hall, Inc. Place existing locations on a coordinate grid Center of Gravity Method Steps Grid has arbitrary origin & scale Maintains relative distances Calculate X & Y coordinates for ‘center of gravity’ Gives location of distribution center Minimizes transportation cost 6 - 19 © 1997 Prentice-Hall, Inc. Center of Gravity Method Equations X Coordinate dix Wi Cx i Wi i Y Coordinate diy Wi Cy i Wi 6 - 20 i dix = x coordinate of location i Wi = Volume of goods moved to or from location i diy = y coordinate of location i © 1997 Prentice-Hall, Inc. Center of Gravity Method Example You’re an analyst for Home Depot. You want to find the best location of a warehouse serving retail stores in Lincoln (coord. 90, 60), Columbia (coord. 150, 30), & Austin (coord. 90, 10). Monthly demand is 2k, 3k, 5k units respectively. 6 - 21 © 1995 Corel Corp. Columbia, SC Austin, TX Warehouse? Lincoln, NE © 1997 Prentice-Hall, Inc. Center of Gravity Method Solution 90 Lincoln Store (90,60) 2k demand 60 Austin Store (90,10) 5k demand 30 Columbia Store (150,30) 3k demand 0 0 6 - 22 30 60 90 120 150 © 1995 Corel Corp. Thinking Challenge © 1997 Prentice-Hall, Inc. You’re a planner for Sears. You want to find the best location of a warehouse serving retail stores in Seattle (50, 60), Aberdeen (20, 35), & Spokane (160, 50). Monthly demand is 494k, 18k, 171k units respectively. 6 - 23 Alone Group Class © 1995 Corel Corp. Conclusion © 1997 Prentice-Hall, Inc. Explained location decisions Described the factors affecting location decisions Explained the methods of evaluating location alternatives Factor rating method Center of gravity method 6 - 25