MACHINE TOOL Prof. kiran gore Contents  Lathe machine  Drilling machine  Grinding machine.

Download Report

Transcript MACHINE TOOL Prof. kiran gore Contents  Lathe machine  Drilling machine  Grinding machine.

Slide 1

MACHINE TOOL
Prof. kiran gore


Slide 2

Contents
 Lathe

machine
 Drilling machine
 Grinding machine


Slide 3

Lathe machine

The main function of lathe machine is to remove
unwanted material from the work peace in the form of
chips to give desired shape & size.


Slide 4


Slide 5

BASIC ELEMENTS OF LATHE MACHINE
The lathe machine consist of following principle parts:-

1.
2.
3.
4.
5.
6.

Bed
Head stock
Tail stock
Carriage
Lead screw
Feed mechanism


Slide 6

1. Lathe Bed


Slide 7

1. Lathe Bed


Slide 8

Lathe Bed


Heavy, rugged casting



Made to support working parts of
lathe



On top section are machined ways
– Guide and align major parts of lathe


Slide 9

2. Head stock


Slide 10

2. Head stock
Chuck


Slide 11

Chucks
A chuck is one of the most important
device for holding & rotating a work
piece in a lathe.
The various types of chuck as follows
1. Three jaw chuck
2. Four jaw chuck
3. Drill or collect chuck
4. Magnetic chuck


Slide 12

1) Three jaw chuck


Slide 13

2) Four jaw chuck


Slide 14

3) Drill or collect chuck


Slide 15

4) Magnetic chuck


Slide 16

2. Head stock



Clamped on left-hand end of bed
Headstock spindle
– Hollow cylindrical shaft supported by
bearings
_Provides drive through gears to work-holding
devices

– Live center, faceplate, or chuck fitted to
spindle nose to hold and drive work



Driven by stepped pulley or transmission
gears
Feed reverse lever
– Reverses rotation of feed rod and lead
screw


Slide 17

3. Tail stock


Slide 18

3. Tail stock


Slide 19


Slide 20

Tail stock


Located at right hand end of the lathe bed.

It can be moved along the guide ways on the
lathe bed & can be clamped in any position on
the lathe bed.
Function
 To hold the dead centre which can support
the long work pieces during machining &




To hold the tools like drill, reamer & boring for
carrying out operations like drilling, reaming &
boring.


Slide 21

4. Carriage


Slide 22

4. Carriage


Located between the headstock &
tailstock of the lathe bed.



It slides along the guide ways on the
lathe bed.

Function


To hold the cutting tool,



To give longitudinal &/ or cross feed to
the cutting tool.


Slide 23

Parts of carriage
The carriage has five parts
1. Saddle
2. Cross slide
3. Compound rest
4. Tool post
5. Apron


Slide 24


Slide 25

5. Lead screw


Slide 26

5. Lead screw


It is along threaded shaft driven by the
feed drive.

Function


It is used for giving mechanized motion
to the carriage for cutting threads on
the work piece.



The rotary motion of the lead screw is
converted into linear motion of the split
nut & the carriage.


Slide 27

6. Feed drive


Slide 28

6. Feed drive
Feed drive is the unit used for
transmitting the power & motion from
the main drive to the lead screw with
required reduction ratio.


Slide 29

Lathe Size


Slide 30

Lathe Size


Slide 31

SPECIFICATION OF LATHE

Swing
Work piece Length

Overall length of bed


Slide 32

Operations on Lathe
 Parting

 Turning
 Tapper

turning

 Knurling

 Facing

 Drilling

 Chamfering

 Boring

 Grooving

 Reaming
 Threading


Slide 33

Turning

Turning is the process of removing
material from the cylindrical surface of the
work peace to reduced its diameter.
The tool used for this operation is
called as turning tool.


Slide 34

Turning
1)
2)

Straight Turning
Step turning


Slide 35

1) Straight Turning

Straight turning are used to reduced
the diameter of the work piece.
The tool motion is longitudinal


Slide 36

2) Step turning

When the work peace of different
diameter turned the surface from one
diameter of work peace is called as step
turning.
The tool used for this operation is called
as turning tool.


Slide 37

Facing

The facing operation used for reducing
the length of the of a work piece.
 Tool – facing tool
 Feed – cross feed



Slide 38

Chamfering

Chamfering is the process of removing the sharp
edges of the work peace.
chamfering is provided to
1. For avoiding the injuries to the persons handling
to the finished product.
2. For aesthetic look to the finished product.


Slide 39

Grooving

Grooving is the process of producing / providing a
narrow groove on the cylindrical surface of the
Work peace .


Tool – grooving tool
 Feed – cross feed



Slide 40

Parting

Parting is the process of cutting the work
peace in to two parts.
 Tool – parting tool
 Feed – cross feed



Slide 41

Knurling

Knurling is the process of embossing a diamond
shaped regular pattern on the surface of work piece
 Knurling operation performed for producing
proper grip as compared to smooth surface
Tool – knurling tool
Feed – longitudinal feed



Slide 42

Drilling

Drilling is the process of producing a cylindrical hole
in the work peace.
Tool – drilling tool


Slide 43

Boring

Boring is done to enlarge the already drilled hole &
boring them to exact size.
Tool – boring tool


Slide 44

Reaming

•Reaming is a finishing operation because a very
small amount of material is removed during operation.
•Tool -reaming tool


Slide 45

THREADING


Slide 46

THANK
YOU