MACHINE TOOL Prof. kiran gore Contents Lathe machine Drilling machine Grinding machine.
Download ReportTranscript MACHINE TOOL Prof. kiran gore Contents Lathe machine Drilling machine Grinding machine.
Slide 1
MACHINE TOOL
Prof. kiran gore
Slide 2
Contents
Lathe
machine
Drilling machine
Grinding machine
Slide 3
Lathe machine
The main function of lathe machine is to remove
unwanted material from the work peace in the form of
chips to give desired shape & size.
Slide 4
Slide 5
BASIC ELEMENTS OF LATHE MACHINE
The lathe machine consist of following principle parts:-
1.
2.
3.
4.
5.
6.
Bed
Head stock
Tail stock
Carriage
Lead screw
Feed mechanism
Slide 6
1. Lathe Bed
Slide 7
1. Lathe Bed
Slide 8
Lathe Bed
Heavy, rugged casting
Made to support working parts of
lathe
On top section are machined ways
– Guide and align major parts of lathe
Slide 9
2. Head stock
Slide 10
2. Head stock
Chuck
Slide 11
Chucks
A chuck is one of the most important
device for holding & rotating a work
piece in a lathe.
The various types of chuck as follows
1. Three jaw chuck
2. Four jaw chuck
3. Drill or collect chuck
4. Magnetic chuck
Slide 12
1) Three jaw chuck
Slide 13
2) Four jaw chuck
Slide 14
3) Drill or collect chuck
Slide 15
4) Magnetic chuck
Slide 16
2. Head stock
Clamped on left-hand end of bed
Headstock spindle
– Hollow cylindrical shaft supported by
bearings
_Provides drive through gears to work-holding
devices
– Live center, faceplate, or chuck fitted to
spindle nose to hold and drive work
Driven by stepped pulley or transmission
gears
Feed reverse lever
– Reverses rotation of feed rod and lead
screw
Slide 17
3. Tail stock
Slide 18
3. Tail stock
Slide 19
Slide 20
Tail stock
Located at right hand end of the lathe bed.
It can be moved along the guide ways on the
lathe bed & can be clamped in any position on
the lathe bed.
Function
To hold the dead centre which can support
the long work pieces during machining &
To hold the tools like drill, reamer & boring for
carrying out operations like drilling, reaming &
boring.
Slide 21
4. Carriage
Slide 22
4. Carriage
Located between the headstock &
tailstock of the lathe bed.
It slides along the guide ways on the
lathe bed.
Function
To hold the cutting tool,
To give longitudinal &/ or cross feed to
the cutting tool.
Slide 23
Parts of carriage
The carriage has five parts
1. Saddle
2. Cross slide
3. Compound rest
4. Tool post
5. Apron
Slide 24
Slide 25
5. Lead screw
Slide 26
5. Lead screw
It is along threaded shaft driven by the
feed drive.
Function
It is used for giving mechanized motion
to the carriage for cutting threads on
the work piece.
The rotary motion of the lead screw is
converted into linear motion of the split
nut & the carriage.
Slide 27
6. Feed drive
Slide 28
6. Feed drive
Feed drive is the unit used for
transmitting the power & motion from
the main drive to the lead screw with
required reduction ratio.
Slide 29
Lathe Size
Slide 30
Lathe Size
Slide 31
SPECIFICATION OF LATHE
Swing
Work piece Length
Overall length of bed
Slide 32
Operations on Lathe
Parting
Turning
Tapper
turning
Knurling
Facing
Drilling
Chamfering
Boring
Grooving
Reaming
Threading
Slide 33
Turning
Turning is the process of removing
material from the cylindrical surface of the
work peace to reduced its diameter.
The tool used for this operation is
called as turning tool.
Slide 34
Turning
1)
2)
Straight Turning
Step turning
Slide 35
1) Straight Turning
Straight turning are used to reduced
the diameter of the work piece.
The tool motion is longitudinal
Slide 36
2) Step turning
When the work peace of different
diameter turned the surface from one
diameter of work peace is called as step
turning.
The tool used for this operation is called
as turning tool.
Slide 37
Facing
The facing operation used for reducing
the length of the of a work piece.
Tool – facing tool
Feed – cross feed
Slide 38
Chamfering
Chamfering is the process of removing the sharp
edges of the work peace.
chamfering is provided to
1. For avoiding the injuries to the persons handling
to the finished product.
2. For aesthetic look to the finished product.
Slide 39
Grooving
Grooving is the process of producing / providing a
narrow groove on the cylindrical surface of the
Work peace .
Tool – grooving tool
Feed – cross feed
Slide 40
Parting
Parting is the process of cutting the work
peace in to two parts.
Tool – parting tool
Feed – cross feed
Slide 41
Knurling
Knurling is the process of embossing a diamond
shaped regular pattern on the surface of work piece
Knurling operation performed for producing
proper grip as compared to smooth surface
Tool – knurling tool
Feed – longitudinal feed
Slide 42
Drilling
Drilling is the process of producing a cylindrical hole
in the work peace.
Tool – drilling tool
Slide 43
Boring
Boring is done to enlarge the already drilled hole &
boring them to exact size.
Tool – boring tool
Slide 44
Reaming
•Reaming is a finishing operation because a very
small amount of material is removed during operation.
•Tool -reaming tool
Slide 45
THREADING
Slide 46
THANK
YOU
MACHINE TOOL
Prof. kiran gore
Slide 2
Contents
Lathe
machine
Drilling machine
Grinding machine
Slide 3
Lathe machine
The main function of lathe machine is to remove
unwanted material from the work peace in the form of
chips to give desired shape & size.
Slide 4
Slide 5
BASIC ELEMENTS OF LATHE MACHINE
The lathe machine consist of following principle parts:-
1.
2.
3.
4.
5.
6.
Bed
Head stock
Tail stock
Carriage
Lead screw
Feed mechanism
Slide 6
1. Lathe Bed
Slide 7
1. Lathe Bed
Slide 8
Lathe Bed
Heavy, rugged casting
Made to support working parts of
lathe
On top section are machined ways
– Guide and align major parts of lathe
Slide 9
2. Head stock
Slide 10
2. Head stock
Chuck
Slide 11
Chucks
A chuck is one of the most important
device for holding & rotating a work
piece in a lathe.
The various types of chuck as follows
1. Three jaw chuck
2. Four jaw chuck
3. Drill or collect chuck
4. Magnetic chuck
Slide 12
1) Three jaw chuck
Slide 13
2) Four jaw chuck
Slide 14
3) Drill or collect chuck
Slide 15
4) Magnetic chuck
Slide 16
2. Head stock
Clamped on left-hand end of bed
Headstock spindle
– Hollow cylindrical shaft supported by
bearings
_Provides drive through gears to work-holding
devices
– Live center, faceplate, or chuck fitted to
spindle nose to hold and drive work
Driven by stepped pulley or transmission
gears
Feed reverse lever
– Reverses rotation of feed rod and lead
screw
Slide 17
3. Tail stock
Slide 18
3. Tail stock
Slide 19
Slide 20
Tail stock
Located at right hand end of the lathe bed.
It can be moved along the guide ways on the
lathe bed & can be clamped in any position on
the lathe bed.
Function
To hold the dead centre which can support
the long work pieces during machining &
To hold the tools like drill, reamer & boring for
carrying out operations like drilling, reaming &
boring.
Slide 21
4. Carriage
Slide 22
4. Carriage
Located between the headstock &
tailstock of the lathe bed.
It slides along the guide ways on the
lathe bed.
Function
To hold the cutting tool,
To give longitudinal &/ or cross feed to
the cutting tool.
Slide 23
Parts of carriage
The carriage has five parts
1. Saddle
2. Cross slide
3. Compound rest
4. Tool post
5. Apron
Slide 24
Slide 25
5. Lead screw
Slide 26
5. Lead screw
It is along threaded shaft driven by the
feed drive.
Function
It is used for giving mechanized motion
to the carriage for cutting threads on
the work piece.
The rotary motion of the lead screw is
converted into linear motion of the split
nut & the carriage.
Slide 27
6. Feed drive
Slide 28
6. Feed drive
Feed drive is the unit used for
transmitting the power & motion from
the main drive to the lead screw with
required reduction ratio.
Slide 29
Lathe Size
Slide 30
Lathe Size
Slide 31
SPECIFICATION OF LATHE
Swing
Work piece Length
Overall length of bed
Slide 32
Operations on Lathe
Parting
Turning
Tapper
turning
Knurling
Facing
Drilling
Chamfering
Boring
Grooving
Reaming
Threading
Slide 33
Turning
Turning is the process of removing
material from the cylindrical surface of the
work peace to reduced its diameter.
The tool used for this operation is
called as turning tool.
Slide 34
Turning
1)
2)
Straight Turning
Step turning
Slide 35
1) Straight Turning
Straight turning are used to reduced
the diameter of the work piece.
The tool motion is longitudinal
Slide 36
2) Step turning
When the work peace of different
diameter turned the surface from one
diameter of work peace is called as step
turning.
The tool used for this operation is called
as turning tool.
Slide 37
Facing
The facing operation used for reducing
the length of the of a work piece.
Tool – facing tool
Feed – cross feed
Slide 38
Chamfering
Chamfering is the process of removing the sharp
edges of the work peace.
chamfering is provided to
1. For avoiding the injuries to the persons handling
to the finished product.
2. For aesthetic look to the finished product.
Slide 39
Grooving
Grooving is the process of producing / providing a
narrow groove on the cylindrical surface of the
Work peace .
Tool – grooving tool
Feed – cross feed
Slide 40
Parting
Parting is the process of cutting the work
peace in to two parts.
Tool – parting tool
Feed – cross feed
Slide 41
Knurling
Knurling is the process of embossing a diamond
shaped regular pattern on the surface of work piece
Knurling operation performed for producing
proper grip as compared to smooth surface
Tool – knurling tool
Feed – longitudinal feed
Slide 42
Drilling
Drilling is the process of producing a cylindrical hole
in the work peace.
Tool – drilling tool
Slide 43
Boring
Boring is done to enlarge the already drilled hole &
boring them to exact size.
Tool – boring tool
Slide 44
Reaming
•Reaming is a finishing operation because a very
small amount of material is removed during operation.
•Tool -reaming tool
Slide 45
THREADING
Slide 46
THANK
YOU