Slide 1

PERLCON – GIEMA
AUTOMATED PLASTERING SOLUTIONS

CONTEMPORARY CONSTRUCTION INDUSTRY IS IN SEARCH FOR SOLUTIONS;
 EFFECTIVE EXECUTION OF LARGE PROJECT SITE BY MAXIMIZING MECHANIZED SYSTEMS AT
WORK PLACES

 MINIMUM MATERIAL HANDLING AT PROJECT SITE WITHOUT REPEATATIONS AND WITH
MINIMUM MANPOWER

 GREATER SPEED, BETTER CONTROL OVER WORK CONSISTENCY AND MINIMUM WASTAGE OF
RESOURCES

 ENHANCED WORK FEASIBILITY AT HIGHER ELEVATIONS, RESTRICTED WORK SPACES
 CONTROL OVER PROJECT EXECUTION TIME, ELIMINATING “ACTIVITY LAG TIME INTERVALS”


Slide 2

PERLCON – GIEMA
AUTOMATED PLASTERING SOLUTIONS

MECHANIZED WORK EXECUTION
ADOPTED TILL NOW
 EARTH WORK IN EXCAVATION AND
FILLING
 CONCRETE MIXING, TRANSPORTING &
PLACING

 CURING WATER DRAWING AND SPRAYING

MECHANIZED WORK EXECUTION
NOW BEING EXPLORED FOR
 BLOCK MASONRY / WALL MAKING ITEMS
 FACTORY MADE SHUTTERING /
REINFORCEMENT FOR RCC WORK

EXECUTION

 MATERIAL HANDLING (PARTIALLY)

 PLASTERING WORK

 TILING, PLUMBING, FABRICATION
ACTIVITIES (PARTLY)

 PAINTING & FINISHING ACTIVITIES


Slide 3

PERLCON – GIEMA
AUTOMATED PLASTERING SOLUTIONS

PERLCON – GIEMA SPRAY PLASTER SYSTEM –
A WAY FORWARD TO MECHANIZED PLASTER WORK;
 PERLCON – GIEMA SPRAY PLASTER SYSTEM EFFECTIVELY ELIMINATES NEED FOR HIGH MANPOWER
 ENSURES MINIMUM MATERIAL HANDLING AT PROJECT SITE WITHOUT WASTAGE AND PILFERAGE
 MAXIMIZES SPEED WITH BETTER WORK CONSISTENCY AND HIGHER ACCURACY AT WORK PLACES
 ENHANCED WORK QUALITY, IRRESPECTIVE OF HIGHER ELEVATIONS, RESTRICTED WORK SPACES
 OFFERS TOTAL CONTROL OVER PROJECT EXECUTION TIME, ELIMINATING SEVERAL ACTIVITY CYCLES


Slide 4

PERLCON – GIEMA
AUTOMATED PLASTERING SOLUTIONS

USERS’ OBJECTIVE
 MECHANIZED MORTAR MIXING,
HANDLING & SPRAYING OVER WALL /
CEILING SURFACE

 GREATER CONTROL OVER SPRAYING RATE
 CONSISTENT MIXING PROCESS
 COMPACT, STURDY AND PORTABLE
SYSTEM

 HIGHER RELIABILITY, EASY OPERATIONS

PERLCON – GIEMA ADVANTAGE

 COMPACT, SAFER, SIMPLE DESIGN
 INDIGENEOUS MANUFACTURING
 IN-HOUSE TRAINING, TECHNICIANS
 COMPATIBLE PREMIX MORTAR SUPPLY
 DESIGN FOR MULTI-TASKING – CAN BE USED
FOR GYPSUM PLASTER ALSO


Slide 5

PERLCON – GIEMA
AUTOMATED PLASTERING SOLUTIONS

PERLCON – GIEMA SPRAY PLASTER SYSTEM : BLITZ TP 18
 PROVEN GERMAN TECHNOLOGY – MADE AS PER GIEMA DESIGN UNDER LICESNCE
 UNIQUE COMPACT MACHINE FOR DRY MORTAR MIXING WITH WATER ON CONTINUOUS BASIS,
SIMULTANEOUS SPARYING OVER WALL / CEILING SURFACES THROUGH NOZZLE, WITH HELP OF
COMPRESSED AIR , UP TO 50 M LINEAR DISTANCE

 ALLOWS PERFECT CONTROL OVER WATER MIXING AND EASIER TO ACHIEVE LOWER PLASTER THICKNESS
 EASY TO HANDLE, OPERATE AND MAINTAIN
 DESIGNED TO ACHIEVE MAXIMUM OUTPUT WITH OPTIMUM MANPOWER REQUIREMENT
 IDEAL FOR LIGHT WEIGHT SPRAY PLASTER MORTARS BUT CAN BE USED WITH DRY MIX HEAVY / LIGHT
WEIGHT MORTARS AS WELL AS GYPSUM PLASTER – BY CHANGE OVER OF FEW ACCESSORIES


Slide 6

PERLCON – GIEMA
AUTOMATED PLASTERING SOLUTIONS

PERLCON – GIEMA SPRAY PLASTER SYSTEM : BLITZ TP 18
 DISCHARGE AT NOZZLE

:

UP TO 30 LIT/MIN APPROX. 3.0 CUM/4 HOURS
(MACHINE WORKING AT 42.5% EFFICIENCY)

 MIXING HOPPER

:

40 LIT CAPACITY

 ELECTRICAL CONNECTION

:

3 PHASE 400 V/50HZ (IDEAL FOR INDIAN CONDITIONS)

 DIMENSIONS / WEIGHT

:

1400 MM L X 620 MM B X 1020 MM H , WEIGHT – 114 KG

 BASIC COMPONENTS

:

MIXER, SPRAY PUMP, WATER PUMP, WATER/AIR/GREEN
MORTAR HOSE PIPES, SPRAY NOZZLE & AIR COMPRESSOR

 MAX GRAIN SIZE

:

DRY MORTAR SHALL HAVE MAXIMUM GRAIN SIZE 3.0 MM

 SUPPLY PRESSURE/REACH

:

40 BAR (MAX), MAXIMUM UP TO 30 M HEIGHT


Slide 7

PERLCON – GIEMA
AUTOMATED PLASTERING SOLUTIONS

BRIEF ON INSTALLATION AND OPERATIONS : BLITZ TP 18

 SETTING & ASSEMBLY:

TO ASSEMBLE SPRAY PUMP, WATER HOSE/GREEN MORTAR HOSE PIPES,
ELECTRIC SUPPLY, WATER CONNECTION FREE OF ENTRAPPED AIR, AIR
COMPRESSOR SETTING, ETC. COMPLETE

 CHECKS & TESTS:

AVAILABILITY OF WATER AT REQUISITE PRESSURE, DRY PREMIX MORTAR,
CLEAR WORK FRONTS, WATER SUPPLY RATE, CLEAN HOSE PIPES, HOSE PIPE
CONNECTIONS, AIR PRESSURE, ETC.

 MANPOWER:

1 MACHINE OPERATOR AT MIXER UNIT / 1 NOZZLE OPERATOR AT NOZZLE
END, 2 UNSKILLED WORKERS FOR DRY MORTAR FEEDING, 2 MASONS FOR
PLASTER LEVELLING, SURFACE FINISHING

 TOOLS/SPARES:

STD. TOOL KIT, HOSE PIPES AS REQUIRED, MASONS’ TOOLS, MACHINE / PIPES
CLEANING KIT


Slide 8

PERLCON – GIEMA
AUTOMATED PLASTERING SOLUTIONS

MANPOWER / MATERIAL
PER SHIFT

OUTPUT PER SHIFT
(PERLCON ICYPLAST)

 SYSTEM OPERATOR

1NOS

Rs.1000/-

 SPRAY NOZZLE OUTPUT

 MASON

3NOS

Rs.2250/-

 DRY MIX MORTAR/4 HRS. =

 HELPERS

3NOS

Rs. 900/-

 12-15 MM THICK PLASTER

 UTILITIES/MAINT.

L.S.

TOTAL OERATING COST

Rs. 350/Rs.4500/-

(M/C WORKING FOR 4 HRS., WORKERS FOR 8 HRS.)

AREA COVERED PER DAY

=

3.00 CUM

1500 KG

=

2000 SQ.FT.

=

Rs. 2.25/SQ.FT

 AVERAGE SPRAY PLASTER
APPLICATION COST


Slide 9

PERLCON – GIEMA
AUTOMATED PLASTERING SOLUTIONS
MANPOWER / MATERIAL
PER SHIFT

OUTPUT PER SHIFT
(HEAVY PLASTER)

 SYSTEM OPERATOR

1NOS

Rs.1000/-

 SPRAY NOZZLE OUTPUT

3.00 CUM

 MASON

3NOS

Rs.2250/-

 DRY MIX MORTAR/4 HRS.

4800 KG

 HELPERS

3NOS

Rs. 900/-

 12-15 MM THICK PLASTER

 UTILITIES/MAINT.

L.S.

Rs. 350/-



TOTAL OERATING COST

Rs.4500/-

(M/C WORKING FOR 4 HRS., WORKERS FOR 8 HRS.)

AREA COVERED PER DAY

2000 SQ.FT

 AVERAGE SPRAY PLASTER
APPLICATION COST
Rs. 2.25/SQ.FT


Slide 10

PERLCON – GIEMA
AUTOMATED PLASTERING SOLUTIONS

OPERATING VIABILITY FOR SPRAY PLASTER WITH BLITZ TP 18
 SYSTEM CAPITAL COST

RS. 6.50 LAC ALL INCLUSIVE AT SITE INCLUDING OF BASIC
INTRODUCTION AT OUR WORKS

 OUTPUT FROM SYSTEM

APPROX. 2000 SQ.FT/DAY
(I.E. 50,000 SQ.FT./MONTH PER SET, 6.00 LAC SQ.FT/YEAR)

 COST BENEFITS

SAVING IN PLASTER APPLICATION RATE DUE TO MECHANIZED
OPERATIONS WITH BLITZ TP 18 (RS. 7.50 – RS. 2.50 = RS. 5.00 PER
SQ.FT.) MONTHLY SAVING = RS. 2.50 LAC

 PAY-BACK PERIOD

3 MONTHS WITH THE MOST CONSERVATIVE CONSIDERATIONS


Slide 11

PERLCON – GIEMA
AUTOMATED PLASTERING SOLUTIONS

PICTORIAL INTRODUCTION OF BLITZ TP 18


Slide 12

PERLCON – GIEMA
AUTOMATED PLASTERING SOLUTIONS

PICTORIAL INTRODUCTION – SPRAY PLASTER APPLICATION