1) How does “Pre duster” work? Benefit calculation A) Commercial [Sand recovery => Increase!!] 1) Sales increase(amount): 100t/h x 2.7/100 X 5,000h/year X RMB50/t =

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Transcript 1) How does “Pre duster” work? Benefit calculation A) Commercial [Sand recovery => Increase!!] 1) Sales increase(amount): 100t/h x 2.7/100 X 5,000h/year X RMB50/t =

Slide 1

1) How does “Pre duster” work?
Benefit calculation
A) Commercial

[Sand recovery => Increase!!]

1) Sales increase(amount):
100t/h x 2.7/100 X 5,000h/year X RMB50/t = RMB675,000/year

New Feed

2) Filler decrease(volume):

100 t/h

100t/h x 2.7/100 X 5,000h/year = 13,500t/year
B) Technical

To control the appropriate volume of -150 μm content.

Preduster

Return

22 m

BM 7

Plant height

[Fine content => Decrease!!]

Dust Collector
Air Screen
2.7t/h

Mixer

V7 Product
77.3t/h + 2.7t/h → 80t/h

FIller
22.7t/h - 2.7t/h → 20t/h (20%)

Plant footprint Width:21 m / Depth:16 m

2)-a) Before/After Pre-Duster
Before Pre Duster

After Pre Duster

Case 1-a / 77.3 % of recovery

Case 1-b / 80.0 % of recovery

1) Sand recovery improved by 2.7%

Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
53.2
190.7
212.8
153.6
93.2
34.6
8.1
746.2

V7 product
Retained(%)
0.0%
7.1%
25.6%
28.5%
20.6%
12.5%
4.6%
1.1%
100.0%
2.77

Passed(%)
100.0%
92.9%
67.3%
38.8%
18.2%
5.7%
1.1%
0.0%

2)No increase
of
fine particle

Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
56.1
203.3
228.4
164.3
99.6
38.1
10.3
800.1

V7 product
Retained(%)
0.0%
7.0%
25.4%
28.5%
20.5%
12.4%
4.8%
1.3%
100.0%
2.76

Passed(%)
100.0%
93.0%
67.6%
39.0%
18.5%
6.0%
1.3%
0.0%

2)-b) Without/with Pre-Duster= 80% of sand recovery
Without Pre Duster

With Pre Duster

Case 2 / 80.0 % of recovery

Case 1-b / 80.0 % of recovery

1) Same sand recovery

Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
55.1
199.2
222.5
160.9
97.5
39.0
25.8
800.0

V7 product
Retained(%)
0.0%
6.9%
24.9%
27.8%
20.1%
12.2%
4.9%
3.2%
100.0%
2.70

Passed(%)
100.0%
93.1%
68.2%
40.4%
20.3%
8.1%
3.2%
0.0%

2)Less fine
particle

Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
56.1
203.3
228.4
164.3
99.6
38.1
10.3
800.1

V7 product
Retained(%)
0.0%
7.0%
25.4%
28.5%
20.5%
12.4%
4.8%
1.3%
100.0%
2.76

Passed(%)
100.0%
93.0%
67.6%
39.0%
18.5%
6.0%
1.3%
0.0%

2)-c) Grading of filler for case 1-a,1-b & 2
Case 1-a Before Pre Duster
Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
0.0
6.8
11.2
10.1
9.4
14.8
149.3
201.6

V7 filler
Retained(%)
0.0%
0.0%
3.4%
5.6%
5.0%
4.7%
7.3%
74.1%
100.0%
0.45

Passed(%)
100.0%
100.0%
96.6%
91.1%
86.1%
81.4%
74.1%
0.0%

Case 2 Without Pre Duster
Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
0.0
6.2
11.0
10.0
10.0
14.0
156.4
207.6

V7 filler
Retained(%)
0.0%
0.0%
3.0%
5.3%
4.8%
4.8%
6.7%
75.3%
100.0%
0.42

Case 1-b After Pre Duster
Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
0.0
0.0
1.6
6.1
7.5
14.3
165.4
194.9

V7 filler
Retained(%)
0.0%
0.0%
0.0%
0.8%
3.1%
3.8%
7.3%
84.9%
100.0%
0.13

Passed(%)
100.0%
100.0%
100.0%
99.2%
96.0%
92.2%
84.9%
0.0%

Advantage of Pre duster on filler:
Passed(%)
100.0%
100.0%
97.0%
91.7%
86.9%
82.1%
75.3%
0.0%

1)
Decrease of filler volume.
2)
More 1.2-0.15mm size range is returned
to the sand.
This size range can improve the
workability of concrete.

2)-d)Grading curves for case 1-a,1-b & 2
V7 product
100%
90%
80%
70%

Passed(%)

60%
50%
yield ratio 77.3%

Case 1-a)
77.3%
yield
ratio
80%
Case 2)
80%
yield ratio
80%(Preduster
Case
1-b)
80%introduction)

40%
30%
20%

Sand recovery => Increased !!

10%
0%
0.075
Less fine particle !!

0.15

0.3

0.6

Seive size(mm)

1.2

2.5

5

7

10

2)-e)Grading curves for filler of case 1-a,1-b & 2
filler

100%
90%
80%

Passed(%)

70%
60%

-75μm content in the filler is 85%

50%

Good for asphalt

40%
yeild ratio 77.3%

Case 1-a) 22.7%
yeild
ratio
Case
2)80% 20.0%
Case
1-b)
20.0% introduction)
yeild
ratio
80%(Preduster

30%
20%
10%
0%
0.075 0.15

0.3

0.6

1.2

Seive Size(mm)

2.5

5 7 10


Slide 2

1) How does “Pre duster” work?
Benefit calculation
A) Commercial

[Sand recovery => Increase!!]

1) Sales increase(amount):
100t/h x 2.7/100 X 5,000h/year X RMB50/t = RMB675,000/year

New Feed

2) Filler decrease(volume):

100 t/h

100t/h x 2.7/100 X 5,000h/year = 13,500t/year
B) Technical

To control the appropriate volume of -150 μm content.

Preduster

Return

22 m

BM 7

Plant height

[Fine content => Decrease!!]

Dust Collector
Air Screen
2.7t/h

Mixer

V7 Product
77.3t/h + 2.7t/h → 80t/h

FIller
22.7t/h - 2.7t/h → 20t/h (20%)

Plant footprint Width:21 m / Depth:16 m

2)-a) Before/After Pre-Duster
Before Pre Duster

After Pre Duster

Case 1-a / 77.3 % of recovery

Case 1-b / 80.0 % of recovery

1) Sand recovery improved by 2.7%

Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
53.2
190.7
212.8
153.6
93.2
34.6
8.1
746.2

V7 product
Retained(%)
0.0%
7.1%
25.6%
28.5%
20.6%
12.5%
4.6%
1.1%
100.0%
2.77

Passed(%)
100.0%
92.9%
67.3%
38.8%
18.2%
5.7%
1.1%
0.0%

2)No increase
of
fine particle

Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
56.1
203.3
228.4
164.3
99.6
38.1
10.3
800.1

V7 product
Retained(%)
0.0%
7.0%
25.4%
28.5%
20.5%
12.4%
4.8%
1.3%
100.0%
2.76

Passed(%)
100.0%
93.0%
67.6%
39.0%
18.5%
6.0%
1.3%
0.0%

2)-b) Without/with Pre-Duster= 80% of sand recovery
Without Pre Duster

With Pre Duster

Case 2 / 80.0 % of recovery

Case 1-b / 80.0 % of recovery

1) Same sand recovery

Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
55.1
199.2
222.5
160.9
97.5
39.0
25.8
800.0

V7 product
Retained(%)
0.0%
6.9%
24.9%
27.8%
20.1%
12.2%
4.9%
3.2%
100.0%
2.70

Passed(%)
100.0%
93.1%
68.2%
40.4%
20.3%
8.1%
3.2%
0.0%

2)Less fine
particle

Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
56.1
203.3
228.4
164.3
99.6
38.1
10.3
800.1

V7 product
Retained(%)
0.0%
7.0%
25.4%
28.5%
20.5%
12.4%
4.8%
1.3%
100.0%
2.76

Passed(%)
100.0%
93.0%
67.6%
39.0%
18.5%
6.0%
1.3%
0.0%

2)-c) Grading of filler for case 1-a,1-b & 2
Case 1-a Before Pre Duster
Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
0.0
6.8
11.2
10.1
9.4
14.8
149.3
201.6

V7 filler
Retained(%)
0.0%
0.0%
3.4%
5.6%
5.0%
4.7%
7.3%
74.1%
100.0%
0.45

Passed(%)
100.0%
100.0%
96.6%
91.1%
86.1%
81.4%
74.1%
0.0%

Case 2 Without Pre Duster
Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
0.0
6.2
11.0
10.0
10.0
14.0
156.4
207.6

V7 filler
Retained(%)
0.0%
0.0%
3.0%
5.3%
4.8%
4.8%
6.7%
75.3%
100.0%
0.42

Case 1-b After Pre Duster
Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
0.0
0.0
1.6
6.1
7.5
14.3
165.4
194.9

V7 filler
Retained(%)
0.0%
0.0%
0.0%
0.8%
3.1%
3.8%
7.3%
84.9%
100.0%
0.13

Passed(%)
100.0%
100.0%
100.0%
99.2%
96.0%
92.2%
84.9%
0.0%

Advantage of Pre duster on filler:
Passed(%)
100.0%
100.0%
97.0%
91.7%
86.9%
82.1%
75.3%
0.0%

1)
Decrease of filler volume.
2)
More 1.2-0.15mm size range is returned
to the sand.
This size range can improve the
workability of concrete.

2)-d)Grading curves for case 1-a,1-b & 2
V7 product
100%
90%
80%
70%

Passed(%)

60%
50%
yield ratio 77.3%

Case 1-a)
77.3%
yield
ratio
80%
Case 2)
80%
yield ratio
80%(Preduster
Case
1-b)
80%introduction)

40%
30%
20%

Sand recovery => Increased !!

10%
0%
0.075
Less fine particle !!

0.15

0.3

0.6

Seive size(mm)

1.2

2.5

5

7

10

2)-e)Grading curves for filler of case 1-a,1-b & 2
filler

100%
90%
80%

Passed(%)

70%
60%

-75μm content in the filler is 85%

50%

Good for asphalt

40%
yeild ratio 77.3%

Case 1-a) 22.7%
yeild
ratio
Case
2)80% 20.0%
Case
1-b)
20.0% introduction)
yeild
ratio
80%(Preduster

30%
20%
10%
0%
0.075 0.15

0.3

0.6

1.2

Seive Size(mm)

2.5

5 7 10


Slide 3

1) How does “Pre duster” work?
Benefit calculation
A) Commercial

[Sand recovery => Increase!!]

1) Sales increase(amount):
100t/h x 2.7/100 X 5,000h/year X RMB50/t = RMB675,000/year

New Feed

2) Filler decrease(volume):

100 t/h

100t/h x 2.7/100 X 5,000h/year = 13,500t/year
B) Technical

To control the appropriate volume of -150 μm content.

Preduster

Return

22 m

BM 7

Plant height

[Fine content => Decrease!!]

Dust Collector
Air Screen
2.7t/h

Mixer

V7 Product
77.3t/h + 2.7t/h → 80t/h

FIller
22.7t/h - 2.7t/h → 20t/h (20%)

Plant footprint Width:21 m / Depth:16 m

2)-a) Before/After Pre-Duster
Before Pre Duster

After Pre Duster

Case 1-a / 77.3 % of recovery

Case 1-b / 80.0 % of recovery

1) Sand recovery improved by 2.7%

Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
53.2
190.7
212.8
153.6
93.2
34.6
8.1
746.2

V7 product
Retained(%)
0.0%
7.1%
25.6%
28.5%
20.6%
12.5%
4.6%
1.1%
100.0%
2.77

Passed(%)
100.0%
92.9%
67.3%
38.8%
18.2%
5.7%
1.1%
0.0%

2)No increase
of
fine particle

Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
56.1
203.3
228.4
164.3
99.6
38.1
10.3
800.1

V7 product
Retained(%)
0.0%
7.0%
25.4%
28.5%
20.5%
12.4%
4.8%
1.3%
100.0%
2.76

Passed(%)
100.0%
93.0%
67.6%
39.0%
18.5%
6.0%
1.3%
0.0%

2)-b) Without/with Pre-Duster= 80% of sand recovery
Without Pre Duster

With Pre Duster

Case 2 / 80.0 % of recovery

Case 1-b / 80.0 % of recovery

1) Same sand recovery

Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
55.1
199.2
222.5
160.9
97.5
39.0
25.8
800.0

V7 product
Retained(%)
0.0%
6.9%
24.9%
27.8%
20.1%
12.2%
4.9%
3.2%
100.0%
2.70

Passed(%)
100.0%
93.1%
68.2%
40.4%
20.3%
8.1%
3.2%
0.0%

2)Less fine
particle

Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
56.1
203.3
228.4
164.3
99.6
38.1
10.3
800.1

V7 product
Retained(%)
0.0%
7.0%
25.4%
28.5%
20.5%
12.4%
4.8%
1.3%
100.0%
2.76

Passed(%)
100.0%
93.0%
67.6%
39.0%
18.5%
6.0%
1.3%
0.0%

2)-c) Grading of filler for case 1-a,1-b & 2
Case 1-a Before Pre Duster
Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
0.0
6.8
11.2
10.1
9.4
14.8
149.3
201.6

V7 filler
Retained(%)
0.0%
0.0%
3.4%
5.6%
5.0%
4.7%
7.3%
74.1%
100.0%
0.45

Passed(%)
100.0%
100.0%
96.6%
91.1%
86.1%
81.4%
74.1%
0.0%

Case 2 Without Pre Duster
Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
0.0
6.2
11.0
10.0
10.0
14.0
156.4
207.6

V7 filler
Retained(%)
0.0%
0.0%
3.0%
5.3%
4.8%
4.8%
6.7%
75.3%
100.0%
0.42

Case 1-b After Pre Duster
Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
0.0
0.0
1.6
6.1
7.5
14.3
165.4
194.9

V7 filler
Retained(%)
0.0%
0.0%
0.0%
0.8%
3.1%
3.8%
7.3%
84.9%
100.0%
0.13

Passed(%)
100.0%
100.0%
100.0%
99.2%
96.0%
92.2%
84.9%
0.0%

Advantage of Pre duster on filler:
Passed(%)
100.0%
100.0%
97.0%
91.7%
86.9%
82.1%
75.3%
0.0%

1)
Decrease of filler volume.
2)
More 1.2-0.15mm size range is returned
to the sand.
This size range can improve the
workability of concrete.

2)-d)Grading curves for case 1-a,1-b & 2
V7 product
100%
90%
80%
70%

Passed(%)

60%
50%
yield ratio 77.3%

Case 1-a)
77.3%
yield
ratio
80%
Case 2)
80%
yield ratio
80%(Preduster
Case
1-b)
80%introduction)

40%
30%
20%

Sand recovery => Increased !!

10%
0%
0.075
Less fine particle !!

0.15

0.3

0.6

Seive size(mm)

1.2

2.5

5

7

10

2)-e)Grading curves for filler of case 1-a,1-b & 2
filler

100%
90%
80%

Passed(%)

70%
60%

-75μm content in the filler is 85%

50%

Good for asphalt

40%
yeild ratio 77.3%

Case 1-a) 22.7%
yeild
ratio
Case
2)80% 20.0%
Case
1-b)
20.0% introduction)
yeild
ratio
80%(Preduster

30%
20%
10%
0%
0.075 0.15

0.3

0.6

1.2

Seive Size(mm)

2.5

5 7 10


Slide 4

1) How does “Pre duster” work?
Benefit calculation
A) Commercial

[Sand recovery => Increase!!]

1) Sales increase(amount):
100t/h x 2.7/100 X 5,000h/year X RMB50/t = RMB675,000/year

New Feed

2) Filler decrease(volume):

100 t/h

100t/h x 2.7/100 X 5,000h/year = 13,500t/year
B) Technical

To control the appropriate volume of -150 μm content.

Preduster

Return

22 m

BM 7

Plant height

[Fine content => Decrease!!]

Dust Collector
Air Screen
2.7t/h

Mixer

V7 Product
77.3t/h + 2.7t/h → 80t/h

FIller
22.7t/h - 2.7t/h → 20t/h (20%)

Plant footprint Width:21 m / Depth:16 m

2)-a) Before/After Pre-Duster
Before Pre Duster

After Pre Duster

Case 1-a / 77.3 % of recovery

Case 1-b / 80.0 % of recovery

1) Sand recovery improved by 2.7%

Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
53.2
190.7
212.8
153.6
93.2
34.6
8.1
746.2

V7 product
Retained(%)
0.0%
7.1%
25.6%
28.5%
20.6%
12.5%
4.6%
1.1%
100.0%
2.77

Passed(%)
100.0%
92.9%
67.3%
38.8%
18.2%
5.7%
1.1%
0.0%

2)No increase
of
fine particle

Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
56.1
203.3
228.4
164.3
99.6
38.1
10.3
800.1

V7 product
Retained(%)
0.0%
7.0%
25.4%
28.5%
20.5%
12.4%
4.8%
1.3%
100.0%
2.76

Passed(%)
100.0%
93.0%
67.6%
39.0%
18.5%
6.0%
1.3%
0.0%

2)-b) Without/with Pre-Duster= 80% of sand recovery
Without Pre Duster

With Pre Duster

Case 2 / 80.0 % of recovery

Case 1-b / 80.0 % of recovery

1) Same sand recovery

Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
55.1
199.2
222.5
160.9
97.5
39.0
25.8
800.0

V7 product
Retained(%)
0.0%
6.9%
24.9%
27.8%
20.1%
12.2%
4.9%
3.2%
100.0%
2.70

Passed(%)
100.0%
93.1%
68.2%
40.4%
20.3%
8.1%
3.2%
0.0%

2)Less fine
particle

Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
56.1
203.3
228.4
164.3
99.6
38.1
10.3
800.1

V7 product
Retained(%)
0.0%
7.0%
25.4%
28.5%
20.5%
12.4%
4.8%
1.3%
100.0%
2.76

Passed(%)
100.0%
93.0%
67.6%
39.0%
18.5%
6.0%
1.3%
0.0%

2)-c) Grading of filler for case 1-a,1-b & 2
Case 1-a Before Pre Duster
Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
0.0
6.8
11.2
10.1
9.4
14.8
149.3
201.6

V7 filler
Retained(%)
0.0%
0.0%
3.4%
5.6%
5.0%
4.7%
7.3%
74.1%
100.0%
0.45

Passed(%)
100.0%
100.0%
96.6%
91.1%
86.1%
81.4%
74.1%
0.0%

Case 2 Without Pre Duster
Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
0.0
6.2
11.0
10.0
10.0
14.0
156.4
207.6

V7 filler
Retained(%)
0.0%
0.0%
3.0%
5.3%
4.8%
4.8%
6.7%
75.3%
100.0%
0.42

Case 1-b After Pre Duster
Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
0.0
0.0
1.6
6.1
7.5
14.3
165.4
194.9

V7 filler
Retained(%)
0.0%
0.0%
0.0%
0.8%
3.1%
3.8%
7.3%
84.9%
100.0%
0.13

Passed(%)
100.0%
100.0%
100.0%
99.2%
96.0%
92.2%
84.9%
0.0%

Advantage of Pre duster on filler:
Passed(%)
100.0%
100.0%
97.0%
91.7%
86.9%
82.1%
75.3%
0.0%

1)
Decrease of filler volume.
2)
More 1.2-0.15mm size range is returned
to the sand.
This size range can improve the
workability of concrete.

2)-d)Grading curves for case 1-a,1-b & 2
V7 product
100%
90%
80%
70%

Passed(%)

60%
50%
yield ratio 77.3%

Case 1-a)
77.3%
yield
ratio
80%
Case 2)
80%
yield ratio
80%(Preduster
Case
1-b)
80%introduction)

40%
30%
20%

Sand recovery => Increased !!

10%
0%
0.075
Less fine particle !!

0.15

0.3

0.6

Seive size(mm)

1.2

2.5

5

7

10

2)-e)Grading curves for filler of case 1-a,1-b & 2
filler

100%
90%
80%

Passed(%)

70%
60%

-75μm content in the filler is 85%

50%

Good for asphalt

40%
yeild ratio 77.3%

Case 1-a) 22.7%
yeild
ratio
Case
2)80% 20.0%
Case
1-b)
20.0% introduction)
yeild
ratio
80%(Preduster

30%
20%
10%
0%
0.075 0.15

0.3

0.6

1.2

Seive Size(mm)

2.5

5 7 10


Slide 5

1) How does “Pre duster” work?
Benefit calculation
A) Commercial

[Sand recovery => Increase!!]

1) Sales increase(amount):
100t/h x 2.7/100 X 5,000h/year X RMB50/t = RMB675,000/year

New Feed

2) Filler decrease(volume):

100 t/h

100t/h x 2.7/100 X 5,000h/year = 13,500t/year
B) Technical

To control the appropriate volume of -150 μm content.

Preduster

Return

22 m

BM 7

Plant height

[Fine content => Decrease!!]

Dust Collector
Air Screen
2.7t/h

Mixer

V7 Product
77.3t/h + 2.7t/h → 80t/h

FIller
22.7t/h - 2.7t/h → 20t/h (20%)

Plant footprint Width:21 m / Depth:16 m

2)-a) Before/After Pre-Duster
Before Pre Duster

After Pre Duster

Case 1-a / 77.3 % of recovery

Case 1-b / 80.0 % of recovery

1) Sand recovery improved by 2.7%

Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
53.2
190.7
212.8
153.6
93.2
34.6
8.1
746.2

V7 product
Retained(%)
0.0%
7.1%
25.6%
28.5%
20.6%
12.5%
4.6%
1.1%
100.0%
2.77

Passed(%)
100.0%
92.9%
67.3%
38.8%
18.2%
5.7%
1.1%
0.0%

2)No increase
of
fine particle

Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
56.1
203.3
228.4
164.3
99.6
38.1
10.3
800.1

V7 product
Retained(%)
0.0%
7.0%
25.4%
28.5%
20.5%
12.4%
4.8%
1.3%
100.0%
2.76

Passed(%)
100.0%
93.0%
67.6%
39.0%
18.5%
6.0%
1.3%
0.0%

2)-b) Without/with Pre-Duster= 80% of sand recovery
Without Pre Duster

With Pre Duster

Case 2 / 80.0 % of recovery

Case 1-b / 80.0 % of recovery

1) Same sand recovery

Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
55.1
199.2
222.5
160.9
97.5
39.0
25.8
800.0

V7 product
Retained(%)
0.0%
6.9%
24.9%
27.8%
20.1%
12.2%
4.9%
3.2%
100.0%
2.70

Passed(%)
100.0%
93.1%
68.2%
40.4%
20.3%
8.1%
3.2%
0.0%

2)Less fine
particle

Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
56.1
203.3
228.4
164.3
99.6
38.1
10.3
800.1

V7 product
Retained(%)
0.0%
7.0%
25.4%
28.5%
20.5%
12.4%
4.8%
1.3%
100.0%
2.76

Passed(%)
100.0%
93.0%
67.6%
39.0%
18.5%
6.0%
1.3%
0.0%

2)-c) Grading of filler for case 1-a,1-b & 2
Case 1-a Before Pre Duster
Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
0.0
6.8
11.2
10.1
9.4
14.8
149.3
201.6

V7 filler
Retained(%)
0.0%
0.0%
3.4%
5.6%
5.0%
4.7%
7.3%
74.1%
100.0%
0.45

Passed(%)
100.0%
100.0%
96.6%
91.1%
86.1%
81.4%
74.1%
0.0%

Case 2 Without Pre Duster
Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
0.0
6.2
11.0
10.0
10.0
14.0
156.4
207.6

V7 filler
Retained(%)
0.0%
0.0%
3.0%
5.3%
4.8%
4.8%
6.7%
75.3%
100.0%
0.42

Case 1-b After Pre Duster
Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
0.0
0.0
1.6
6.1
7.5
14.3
165.4
194.9

V7 filler
Retained(%)
0.0%
0.0%
0.0%
0.8%
3.1%
3.8%
7.3%
84.9%
100.0%
0.13

Passed(%)
100.0%
100.0%
100.0%
99.2%
96.0%
92.2%
84.9%
0.0%

Advantage of Pre duster on filler:
Passed(%)
100.0%
100.0%
97.0%
91.7%
86.9%
82.1%
75.3%
0.0%

1)
Decrease of filler volume.
2)
More 1.2-0.15mm size range is returned
to the sand.
This size range can improve the
workability of concrete.

2)-d)Grading curves for case 1-a,1-b & 2
V7 product
100%
90%
80%
70%

Passed(%)

60%
50%
yield ratio 77.3%

Case 1-a)
77.3%
yield
ratio
80%
Case 2)
80%
yield ratio
80%(Preduster
Case
1-b)
80%introduction)

40%
30%
20%

Sand recovery => Increased !!

10%
0%
0.075
Less fine particle !!

0.15

0.3

0.6

Seive size(mm)

1.2

2.5

5

7

10

2)-e)Grading curves for filler of case 1-a,1-b & 2
filler

100%
90%
80%

Passed(%)

70%
60%

-75μm content in the filler is 85%

50%

Good for asphalt

40%
yeild ratio 77.3%

Case 1-a) 22.7%
yeild
ratio
Case
2)80% 20.0%
Case
1-b)
20.0% introduction)
yeild
ratio
80%(Preduster

30%
20%
10%
0%
0.075 0.15

0.3

0.6

1.2

Seive Size(mm)

2.5

5 7 10


Slide 6

1) How does “Pre duster” work?
Benefit calculation
A) Commercial

[Sand recovery => Increase!!]

1) Sales increase(amount):
100t/h x 2.7/100 X 5,000h/year X RMB50/t = RMB675,000/year

New Feed

2) Filler decrease(volume):

100 t/h

100t/h x 2.7/100 X 5,000h/year = 13,500t/year
B) Technical

To control the appropriate volume of -150 μm content.

Preduster

Return

22 m

BM 7

Plant height

[Fine content => Decrease!!]

Dust Collector
Air Screen
2.7t/h

Mixer

V7 Product
77.3t/h + 2.7t/h → 80t/h

FIller
22.7t/h - 2.7t/h → 20t/h (20%)

Plant footprint Width:21 m / Depth:16 m

2)-a) Before/After Pre-Duster
Before Pre Duster

After Pre Duster

Case 1-a / 77.3 % of recovery

Case 1-b / 80.0 % of recovery

1) Sand recovery improved by 2.7%

Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
53.2
190.7
212.8
153.6
93.2
34.6
8.1
746.2

V7 product
Retained(%)
0.0%
7.1%
25.6%
28.5%
20.6%
12.5%
4.6%
1.1%
100.0%
2.77

Passed(%)
100.0%
92.9%
67.3%
38.8%
18.2%
5.7%
1.1%
0.0%

2)No increase
of
fine particle

Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
56.1
203.3
228.4
164.3
99.6
38.1
10.3
800.1

V7 product
Retained(%)
0.0%
7.0%
25.4%
28.5%
20.5%
12.4%
4.8%
1.3%
100.0%
2.76

Passed(%)
100.0%
93.0%
67.6%
39.0%
18.5%
6.0%
1.3%
0.0%

2)-b) Without/with Pre-Duster= 80% of sand recovery
Without Pre Duster

With Pre Duster

Case 2 / 80.0 % of recovery

Case 1-b / 80.0 % of recovery

1) Same sand recovery

Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
55.1
199.2
222.5
160.9
97.5
39.0
25.8
800.0

V7 product
Retained(%)
0.0%
6.9%
24.9%
27.8%
20.1%
12.2%
4.9%
3.2%
100.0%
2.70

Passed(%)
100.0%
93.1%
68.2%
40.4%
20.3%
8.1%
3.2%
0.0%

2)Less fine
particle

Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
56.1
203.3
228.4
164.3
99.6
38.1
10.3
800.1

V7 product
Retained(%)
0.0%
7.0%
25.4%
28.5%
20.5%
12.4%
4.8%
1.3%
100.0%
2.76

Passed(%)
100.0%
93.0%
67.6%
39.0%
18.5%
6.0%
1.3%
0.0%

2)-c) Grading of filler for case 1-a,1-b & 2
Case 1-a Before Pre Duster
Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
0.0
6.8
11.2
10.1
9.4
14.8
149.3
201.6

V7 filler
Retained(%)
0.0%
0.0%
3.4%
5.6%
5.0%
4.7%
7.3%
74.1%
100.0%
0.45

Passed(%)
100.0%
100.0%
96.6%
91.1%
86.1%
81.4%
74.1%
0.0%

Case 2 Without Pre Duster
Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
0.0
6.2
11.0
10.0
10.0
14.0
156.4
207.6

V7 filler
Retained(%)
0.0%
0.0%
3.0%
5.3%
4.8%
4.8%
6.7%
75.3%
100.0%
0.42

Case 1-b After Pre Duster
Seive Size
(mm)
10-5
5-2.5
2.5-1.2
1.2-0.6
0.6-0.3
0.3-0.15
0.15-0.075
-0.075
Total
FM

Weight(g)
0.0
0.0
0.0
1.6
6.1
7.5
14.3
165.4
194.9

V7 filler
Retained(%)
0.0%
0.0%
0.0%
0.8%
3.1%
3.8%
7.3%
84.9%
100.0%
0.13

Passed(%)
100.0%
100.0%
100.0%
99.2%
96.0%
92.2%
84.9%
0.0%

Advantage of Pre duster on filler:
Passed(%)
100.0%
100.0%
97.0%
91.7%
86.9%
82.1%
75.3%
0.0%

1)
Decrease of filler volume.
2)
More 1.2-0.15mm size range is returned
to the sand.
This size range can improve the
workability of concrete.

2)-d)Grading curves for case 1-a,1-b & 2
V7 product
100%
90%
80%
70%

Passed(%)

60%
50%
yield ratio 77.3%

Case 1-a)
77.3%
yield
ratio
80%
Case 2)
80%
yield ratio
80%(Preduster
Case
1-b)
80%introduction)

40%
30%
20%

Sand recovery => Increased !!

10%
0%
0.075
Less fine particle !!

0.15

0.3

0.6

Seive size(mm)

1.2

2.5

5

7

10

2)-e)Grading curves for filler of case 1-a,1-b & 2
filler

100%
90%
80%

Passed(%)

70%
60%

-75μm content in the filler is 85%

50%

Good for asphalt

40%
yeild ratio 77.3%

Case 1-a) 22.7%
yeild
ratio
Case
2)80% 20.0%
Case
1-b)
20.0% introduction)
yeild
ratio
80%(Preduster

30%
20%
10%
0%
0.075 0.15

0.3

0.6

1.2

Seive Size(mm)

2.5

5 7 10