2604–2704 Multi-loop Controllers 2704 Version 6 Release • Overview of Main Features • Input/output Hardware • Control features • Setpoint programmer • Special application blocks • Toolkit Blocks •

Download Report

Transcript 2604–2704 Multi-loop Controllers 2704 Version 6 Release • Overview of Main Features • Input/output Hardware • Control features • Setpoint programmer • Special application blocks • Toolkit Blocks •

Slide 1

2604–2704 Multi-loop Controllers

2704 Version 6
Release
• Overview of Main Features
• Input/output Hardware
• Control features
• Setpoint programmer
• Special application blocks
• Toolkit Blocks
• Digital communications
• User Interface customisation
• Software Tools
• Selling Messages

EUROTHERM
CONTROLS

Ref: P

.ppt (03/11/2015) 1

a


Slide 2

26/2704 Product Overview
Custom Displays
• Loop overviews
• Operators lists
• Alarm messages
• User messages
• User Screens (2704)

3 Control Loops
• PID, VP and On/Off
• 6 PID sets per loop
• Cascade & Override
• Ratio

Advanced Control
• Zirconia probe input
• Wet & Dry Humidity
• Direct vacuum inputs
• Boiler TDS

Expansion IO

Hardware

• Din rail unit
• 20 Digital inputs
• 20 Digital outputs
• 24V Supply

• Standard IO
• 2 Analog IP, 10 dig IO
• 5 IO Module slots
• Max 5 TC/RTD inputs

Digital Comms

Programmer

• Modbus slave
• Modbus master
• Profibus DP slave
• DeviceNet slave
• EI Bisync

EUROTHERM
CONTROLS

ToolKit Blocks
• Analogue operations
• Digital operations
• Timers & totalisers
• Real time clock

Ref: P

.ppt (03/11/2015) 4

• 60 programs
• 600 Segments
• 3 profiles/program
•16 event outputs

a


Slide 3

Input/Output Hardware
Standard I/O
• Universal PV input
• -10 to +10vdc input
• 1(2) Digital input
• 7 Bi-directional digital I/O
• 1 Changeover relay
• I/O Expansion comms

Modular I/O
• 5 I/O Slots
• Most isolated 2400 modules
-Additional 26/27 modules
-240Vac Isolation
• 2 Comms Slots
-2400 modules

Expansion I/O
• 20 Digital inputs
• 20 Digital outputs

EUROTHERM
CONTROLS

Ref: P

.ppt (03/11/2015) 5

a


Slide 4

Module Availability
OUTPUT BOARDS

INPUT BOARDS

• Change over relay
• 2 pin relay
• Dual relay
• Single Triac
• Dual Triac
• Analog DC control
• Analog Dual DC(26/2704)
• Analog DC retransmission
• Hi-Res DC retrans(26/2704)
• Isolated single logic
• Triple logic output

• Precision PV input (26/2704)
• Analog input (26/2704)
• Dual PV input (26/2704)
• TDS input(2704)
• Triple logic input
• Triple contact input
• Potentiometer input

POWER SUPPLY BOARDS

• 24 volt transmitter supply
• 5 & 10 volt transducer supply
• Dual 24Vdc supply(26/2704)
EUROTHERM
CONTROLS

Ref: P

.ppt (03/11/2015) 6

COMUNICATION BOARDS







232 Modbus or EI-BISYNC
422 Modbus or EI-BISYNC
485 Modbus or EI-BISYNC
Profibus
DeviceNet
Note: 232, 422, 485 boards can
be used as modbus master or slave

a


Slide 5

Additional 26/2704 Modules
Analogue Input (AM)
• Slots 1,3,4 or 6
• Same Spec as 2400 DC input module
• 3uV resolution
• TC, RTD, mV, mA, Volts, High Z volts

PV Input (PV)
• Slots 3 & 6
• 0.25uV Resolution
• TC/RTD/mV/mA,Volts input, High Z volts

Dual Analogue Input (DP)
• Slots 3 & 6
• Inputs not isolated from each other
• 1 TC/RTD/mV/mA & 1 Volts input
• Ideal for carbon probe input
EUROTHERM
CONTROLS

Ref: P

.ppt (03/11/2015) 7

a


Slide 6

Additional 26/2704 Modules
Dual DC Output (DO)
• Slots 1,4 or 5
• Each channel 4-20mA or 24Vdc PSU
• 12bit resolution
• Channel isolation

HiRes DC Retransmission (HR)
• Slots 1,4 or 5
• Chan1=4-20mA, Chan2=24Vdc PSU
• 16Bit resolution(very low noise)
• Channel Isolation
• Should be used in “feedback” mode(ref TIBC167)

TDS(Total dissolved solids) Input (TD)
• Slots
• Conductivity measurement
• 0.4Vpp probe excitation
• 0-500mS range
EUROTHERM
CONTROLS

Ref: P

.ppt (03/11/2015) 8

a


Slide 7

2000 IO Expander
• Din-Rail mounting
• Proprietary communications
• 24Vac/dc powered
24Vdc output
• Max 20 Inputs
24Vdc isolated
• Max 20 Outputs
Volt free relay
• Two versions available
10in/10out
20in/20out
EUROTHERM
CONTROLS

Ref: P
10

.ppt (03/11/2015)

a


Slide 8

Control Functions
Up to 3 independent control loops
• Autotune & gain scheduling
• Cascade, ratio or override
• Feedforward functions
• Remote setpoint input
• Remote power limits
• Input track
• Transducer scaling
• Output characterisation
• PV/SP Trending per loop (2704)

EUROTHERM
CONTROLS

Ref: P
11

.ppt (03/11/2015)

a


Slide 9

Setpoint Programmer
• 60 Programs
• 3 SP profiles/Program
• 600 segments
• Ramp Rate or Time to Target
• Program & segment names
• 16 Digital event outputs
• Programmer mimic (2704)
Ideal for
• Multi-variable applications
Carburising Furnaces
Test Chambers
Autoclaves
• Multi-zone applications
Creep & tensile testing
3 Zone furnaces
Semiconductor Diffusion
EUROTHERM
CONTROLS

Ref: P
12

.ppt (03/11/2015)

a


Slide 10

2704 Vacuum Block
Application Software Option
• V1 = 1 gauge input
• V3 = 3 gauge input

Application Specific Version
• 2704VC

Function Block Features
• 1 or 3 gauge input
• PV in scientific format
• Hi-Vac enable output
• Auto Hi-Lo transfer
• 6 switched outputs
• Roughing pump timer
• Leak detection

EUROTHERM
CONTROLS

Ref: P
13

.ppt (03/11/2015)

a


Slide 11

26/2704 Zirconia Probe Input
Application Software Option
• ZC = Zirconia controller

Application Specific Version
• 26/2704CP

Function Block Features
• Most probes supported
• PV in carbon potential,
dewpoint or oxygen
• Sooting alarm
• Automatic probe clean
• Clean recovery alarm
• Probe impedance monitor

EUROTHERM
CONTROLS

Ref: P
14

.ppt (03/11/2015)

a


Slide 12

26/2704 Humidity Block
Standard Feature
• Included in all controllers

Application Specific version
• Model X26, OEM product

Function Block Features
• Wet & dry technique
• PV in %RH and Dewpoint
• Altitude compensation
• Solid State sensors use
standard 4-20mA input

EUROTHERM
CONTROLS

Ref: P
15

.ppt (03/11/2015)

a


Slide 13

Toolkit Blocks
Toolkit Blocks
• Used to create custom configurations
• Equivalent to 900EPC user wiring
• Provides maths & PLC functions

Details
• 32 Digital operators
• 32 Analogue calculations
• 50 User values
• 4 User Switches
• Timers & totalisers
• Pattern generator
• Digital programmer
• Wiring block
• Multiple input block

EUROTHERM
CONTROLS

Ref: P
16

.ppt (03/11/2015)

a


Slide 14

Toolkit Blocks – What you get
Standard(XX) unit includes
• 8 digital operations
• Timers, totalisers and input operators
• 4 user values

Toolkit 1 (U1) includes Standard plus
• 16 analog operations
• 8 digital operations(16 total)
• Pattern generator
• Digital programmer
• Analogue Switch
• 4 User values

Toolkit 2 (U2) includes Toolkit 1 plus
• 8 Analog operations (24 total)
• 16 Digital operations (32 total)
• 8 User values (12 total)
EUROTHERM
CONTROLS

Ref: P
17

.ppt (03/11/2015)

a


Slide 15

Standard Function Blocks
Timer Blocks
• 4 Available
• On Pulse, Off Delay, One Shot, Min-On timer

Totalisers
• 4 Available
• Provides a running total of a parameter and gives an output
when a preset total is reached

Real Time Clock
• Day of week and time of day
• Can be used to start other functions

Monitor block
• Logs min and max values
• Counts time above a threshold and provides alarm
EUROTHERM
CONTROLS

Ref: P
18

.ppt (03/11/2015)

a


Slide 16

Standard Function Blocks
Custom Linearisation
• 3 Available, 16 point custom fit
• Can be applied to any parameter

Switchover
• Provides a smooth transition between 2 sensors

BCD Input
• Calculation of decimal value from BCD input
• Used mainly for program number selection

Transducer Scaling
• 3 Available
• Shunt(melt pressure), load Cell or comparison Cal
• Auto tare function

EUROTHERM
CONTROLS

Ref: P
19

.ppt (03/11/2015)

a


Slide 17

Digital Programmer
Interfaces to Setpoint Programmer
• Timed control of a single output
• Provides timed program event outputs
• 4 separate outputs
• 8 On/Off times
• Run, Hold and Reset inputs

EUROTHERM
CONTROLS

Ref: P
20

.ppt (03/11/2015)

a


Slide 18

Pattern Generator
Interfaces to Setpoint Programmer
• Provides advanced digital functions
• 16 patterns can be stored
• Patterns can be given meaningful names
• Each pattern can have 16 outputs
• 2 patterns can be active at any one time

EUROTHERM
CONTROLS

Ref: P
21

.ppt (03/11/2015)

Digital
Pattern No1
D OP 1

ON

D OP 2

ON

D OP 3

OFF

D OP 4

ON

D OP 5

OFF

D OP 6

ON

D OP 7

ON

D OP 8

ON

D OP 16

ON

a


Slide 19

Analogue Switch
Analogue Switch
Provides the user with the facility to select an analogue value based on
an input index

• 8 Switches available
• 8 Values per switch
• Range limits & resolution
• Values and Selection can be given meaningful names

EUROTHERM
CONTROLS

Ref: P
22

.ppt (03/11/2015)

a


Slide 20

Multiple Input Block
Analogue Switch
Provides the user with the facility to select an analogue value based on
an input index

• 8 Switches available
• 8 Values per switch
• Range limits & resolution
• Values and Selection can be given meaningful names

EUROTHERM
CONTROLS

Ref: P
23

.ppt (03/11/2015)

a


Slide 21

Wiring Block
Analogue Switch
Provides the user with the facility to select an analogue value based on
an input index

• 8 Switches available
• 8 Values per switch
• Range limits & resolution
• Values and Selection can be given meaningful names

EUROTHERM
CONTROLS

Ref: P
24

.ppt (03/11/2015)

a


Slide 22

Digital Communications
Slave Communications
• 2 Communication slots
• EIA232, EIA485 2 or 4 wire
• Profibus DP
• DeviceNet
• Profibus DP/ Devicenet in slot H and
itools in slot J is possible

Support for EI-Bisync
• Parameter subset only

EUROTHERM
CONTROLS

Ref: P
25

.ppt (03/11/2015)

a


Slide 23

Modbus Master Communications
Uses Standard Modbus Modules
• EIA 232 or 485
• Slot J only, 9600 baud
• Standard in all units

8 Individually Addressed Slaves
• Broadcast mode = address 0

Possible Slaves
• S2000, 900EPC, 2500, 5100v plus more!
• Third party devices

25 Parameters in 2604
100 Parameters in 2704
EUROTHERM
CONTROLS

Ref: P
26

.ppt (03/11/2015)

a


Slide 24

User Interface Customisation
Summary views
• Loop summaries
• Instrument summary view
• Naming of loops
• 10 Promoted parameters
• Parameter renaming
• Setting of access levels

Others UI features
• Programmer names
• Segment names(2704)
• Setpoint profile names
• Alarm messages
• 8 User messages
• User screens(2704)
• Custom enumerations

EUROTHERM
CONTROLS

Ref: P
27

.ppt (03/11/2015)

a


Slide 25

2704 User Pages
Max 8 customisable pages
• 7 Formats available
• User selectable parameters & text
• 10 parameter scroll list

EUROTHERM
CONTROLS

Ref: P
28

.ppt (03/11/2015)

a


Slide 26

Custom Enumerations
Custom Enumeration
Provides the user with the facility to enumerate
parameters with their own text
For example when a digital input =1 the user
interface shows “Door Open” and when =0 it
shows “Door closed”

Enumerations can be applied to
• User values
• Program user values
• Pattern generator
• Analog switch values
• Digital programmer
• Digital IO status parameters
• Logic operator output status

EUROTHERM
CONTROLS

Ref: P
29

.ppt (03/11/2015)

a


Slide 27

Software Tools
ITools
• Configuration
• Archiving of clone files
• Setpoint program editing
• Process trending
• Data-logging
• OPC connectivity

Profibus GSD Editor
• Generates GSD file
required by master

EUROTHERM
CONTROLS

Ref: P
30

.ppt (03/11/2015)

a


Slide 28

Process Inputs
• Reinforced(240Vac) isolation

• Excellent accuracy and stability
• 5 digit display with 0.25uV resolution
• RTD resolution better than 0.01ºC
• Controls to better than 0.1ºC @ 1500 ºC
• Max 8 analogue inputs

EUROTHERM
CONTROLS

Ref: P
31

.ppt (03/11/2015)

a


Slide 29

Excellent Control
• Eurotherm PID and VP control algorithms
• Standard Cascade, Override and Ratio options
• Simultaneous view of all control loops
• Trending of setpoint and process variable
• Vacuum function block
• Zirconia function block
• Flexible control strategies

EUROTHERM
CONTROLS

Ref: P
32

.ppt (03/11/2015)

a


Slide 30

Setpoint Programming
• Synchronised programming of three variables
• Easy editing and selection of programs
• Ramp Rate or Time to Target
• Customer defined program & segment names

• Graphical view of program status
• Flexible use of setpoint profiles
• Itools Setpoint Program Editor

EUROTHERM
CONTROLS

Ref: P
33

.ppt (03/11/2015)

a


Slide 31

User Interface
• 2704 User Screens
• Provides operators easy access to parameters via loop
summary lists
• Improve operator views by custom enumerating
parameters with meaningful text

• Customised alarm messages
• Provide operator with prompts to perform an operation

EUROTHERM
CONTROLS

Ref: P
34

.ppt (03/11/2015)

a


Slide 32

Cost Competitive integrated solution
Combined in a single package
• 3 Control Loops
• Advanced setpoint programmer
• Application function blocks
• Analogue calculations
• PLC logical operations
• Excellent operator interface
• Open communications

EUROTHERM
CONTROLS

Ref: P
35

.ppt (03/11/2015)

a


Slide 33

26/2704 - Heat Treatment
•Analogue inputs
•High accuracy & stability
•Full isolation - 240Vac
•Eurotherm PID control
•Guaranteed performance
•Easy set-up
•Setpoint Programmer
•Fully featured
•Easy to use
•Dedicated application blocks
•Zirconia input
•Direct vacuum measurement
•Toolkit blocks
•Flexible control options
•Open Communications
•Simple connection to master PLCs
EUROTHERM
CONTROLS

Ref: P
36

.ppt (03/11/2015)

Applications
•Atmosphere heat treatment
•Vacuum heat treatment
•Composite curing autoclaves
•Materials testing & research
•Ceramic/Brick kilns
•Semiconductor crystal growing

a


Slide 34

26/2704 - Environmental Control
•Analogue inputs
•Extremely accurate RTD measurement
•Eurotherm PID control
•Reliable performance
•Multiple PID sets
•Setpoint Programmer
•3 Synchronised profiles
•Flexible, yet easy to use
•Dedicated Humidity application block
•Wet & dry measurement
•%RH or dewpoint control
•Toolkit blocks
•Flexible control options
•Compressor timing etc
•Open Communications
•Simple connection to master PLCs
EUROTHERM
CONTROLS

Ref: P
37

.ppt (03/11/2015)

Applications
•Environmental testing
•Semiconductor burn-in
•Culture & plant growth
•Incubators
•Brick drying ovens
•Paint drying ovens

a


Slide 35

26/2704 - Solution Provider
•Analogue inputs
•Direct input of variety of sensors
•Eurotherm PID control
•Reliable & Guaranteed performance
•Setpoint Programmer
•Standard feature, no need for expert
programming
•Dedicated application blocks
•Humidity, zirconia, vacuum & boiler
•Toolkit blocks
•Creates custom solutions
•Small machine control
•Eliminates need for PLC
•Open Communications
•Simple connection to master PLCs
•Master Modbus to slave controllers
EUROTHERM
CONTROLS

Ref: P
38

.ppt (03/11/2015)

Applications
•Extrusion melt pressure
•pH Controller
•Mini fermenters
•Carbon probe monitor
•Rubber test machines
•Wellhead pressure testing
•Fuel/Air combustion control

a