Transcript “World Class Products’’ ILL effects of Welding Heat input, while welding leads to  Creation of HAZ besides the Welded Zone  HAZ is the vulnerable.

“World Class Products’’
ILL effects of Welding
Heat input, while welding leads to

Creation of HAZ besides the Welded Zone

HAZ is the vulnerable area- for the welded joints
to fail

HAZ is hard and brittle – hence Cracks

Sudden/ Dynamic loads make the welded area
crack from the HAZ
Superon’s Technology basis for
component life enhancement
- Lowest in class HAZ
How Superon Achieves lowest in
Class HAZ
• Lowest in class input amperes
• Lowest in class arc gap
We can Demonstrate our
technologies via comparitive
Demonstrations
• Lowest Input Amps
• Lowest Arc Gap
• Bead Finish
Superon’s Applications in Process
Industries
• Cement
• Power
• Sugar
• Steel
• Paper
• Forging…
Our Solutions - Sugar Industry
•Superon in
Sugar
•Stanvac in
Sugar
Features Applications Demo Free
trials Outcome - FADFO
• Total application
– Payment after successful completion of the trial
period
– Pro-Rata payments for longer trial periods.
– Full job on FOC basis to prove the superiority
One of the above depending on the application and your
requirements
Thank You
Superon in Sugar Industry
Cane Grabs
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Application Requirements
– Abrasion Resistance
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Base Material
– Structural Steel
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Superon Recommendation
– Super Stanhard FC 71
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Product USP’s
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FC 71 has high hardness
58-60 HRc
Good abrasion resistance
Very fine stress relief checks
Can take some impact
Cane Kickers/ levellers
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Application Requirements
– Abrasion Resistance
– Light Corrosion Resistance
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Base Material
– Structural Steel
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Superon Recommendation
– Super Stanhard FC 72 In base
– Super Stanhard FC 71 on top
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Product USP’s
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FC 71 has high hardness
58-60 HRc
Good abrasion resistance
Very fine stress relief checks
FC 72 can take impact
Buildup is easy without cracks
Fibrizor Knives
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Application Requirements
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Abrasion Resistance
Erosion Resistance
Corrosion Resistance
Impact Resistance
Base Material
– Structural Steel
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Superon Recommendation
– Super Stanhard FC 72 for build up
– Super Stanhard CR 77 for
hardsurfacing
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Product USP’s
– FC 72 can take high impact and
moderate abrasion resistance
– Minimal Stress Relief Checks
– CR 77 – High hardness 59-61 HRc
– Corrosion reistance- Bald deposit
– Erosion & Impact resistance
– Temperature resistance
Fibrizor Hammers
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Application Requirements
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Abrasion Resistance
Erosion Resistance
Corrosion Resistance
Impact Resistance
Base Material
– Structural Steel
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Superon Recommendation
– Super Stanhard FC 72 for build up
– Super Stanhard CR 77 for
hardsurfacing
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Product USP’s
– FC 72 can take high impact and
moderate abrasion resistance
– Minimal Stress Relief Checks
– CR 77 – High hardness 59-61 HRc
– Corrosion reistance- Bald deposit
– Erosion & Impact resistance
– Temperature resistance
Fibrizor Anvil
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Application Requirements
–
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Abrasion Resistance
Erosion Resistance
Corrosion Resistance
Impact Resistance
Base Material
– Structural Steel
•
Superon Recommendation
– Super Stanhard FC 72 for build up
– Super Stanhard CR 77 for
hardsurfacing
•
Product USP’s
– FC 72 can take high impact and
moderate abrasion resistance
– Minimal Stress Relief Checks
– CR 77 – High hardness 59-61 HRc
– Corrosion reistance- Bald deposit
– Erosion & Impact resistance
– Temperature resistance
Mill Pinions
•
Application Requirements
– Frictional Resistance
– Slight Impact
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Base Material
– Cast steel/ Forged Steel
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Superon Recommendation
– Super Stanhard FC 72 for build up
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Product USP’s
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FC 72 can take high impact
Has good Frictional resistance
Can be ground to the profile
Minimal Stress relief checks
Mill Square Ends
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Application Requirements
– Impact
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Base Material
– Forged Steel
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Superon Recommendation
– Super Stanhard NA 75 for build up
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Product USP’s
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High Alloyed chemistry
Suitable for Forged Components
Can take impact
Resists spalling
Mill Couplings
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Application Requirements
– Pressure
– Mild Impact
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Base Material
– Cast steel
– Cast Iron
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Superon Recommendation
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Super Stanhard FC 72 for Cast steel
Couplings
Super Stanhard FN 66 for cast iron
couplings
Product USP’s
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FC 72 can take impact and friction
Minimal Stress relief checks
FN 66 can be used high sections
Good bond strength
High resistance to contaminations
Mill Pinions
•
Application Requirements
– Frictional Resistance
– Slight Impact
•
Base Material
– Cast steel/ Forged Steel
•
Superon Recommendation
– Super Stanhard FC 72 for build up
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Product USP’s
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FC 72 can take high impact
Has good Frictional resistance
Can be ground to the profile
Minimal Stress relief checks
Mill Roller Journals
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Application Requirements
– Frictional Resistance
– Corrosion Resistance
– High machinability
•
Base Material
– Forged Steel
•
Superon Recommendation
– Super Stan alloy ST 21 for build
up
– Super Stanhard SM 85
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Product USP’s
– SM 85 take high delta polish
– Easily machinable
– Deposits has low coefficient of
friction
– Deposits resists sugar cane
corrosion
Journal Cracks
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Application Requirements
– High strength Joints
•
Base Material
– Forged Steel
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Superon Recommendation
– Super Stanalloy DS 34
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Product USP’s
– DS 34 High tensile strength of
135000 Psi
– Low amphereage welding
– High ferrite balance
– Nil cracks
– Can take dynamic loads
Roller Shells
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Application Requirements
– Contaminated surfaces bonding
– High bond strength
– Easy machinability
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Base Material
– Grey Cast Iron
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Superon Recommendation
– Super Stan alloy FN 67
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Product USP’s
– FN 67 can be used directly on
contaminated surfaces
– Has bond strength
– Good machinability
– No pin holes or porosities
TRPF/ Underfeed Rollers
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Application Requirements
– Abrasion Resistance
– Corrosion Resistance
•
Base Material
– Structural Steel
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Superon Recommendation
– Build up with FC 72
– Hardfacing with CR 82
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Product USP’s
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FC 72 can take impact
Minimal Stress relief checks
CR 82 has resistance to
Corrosion
Abrasion
Impact
Roller Journal Bearings
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Application Requirements
– Corrosion Resistance
– Frictional Resistance
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Base Material
– Bronze
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Superon Recommendation
– Super Stanalloy CU 12
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Product USP’s
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Works better in Ac/ DC
No pinholes or porosities
No preheating is required
Low coefficient of Friction
Good machinability
Trash Plate
•
Application Requirements
– Corrosion Resistance
– Abrasion Resistance
– Impact Resistance
•
Base Material
– Cast Iron
•
Superon Recommendation
– Super Stanalloy CR 77
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Product USP’s
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CR 77 – High hardness 59-61 HRc
Corrosion reistance- Bald deposit
Erosion Resistance
Impact resistance
Temperature resistance
Sugar mill Pumps- Raw /Clear
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Application Requirements
– Corrosion Resistance
– Erosion resistance
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Base Material
– Cast Iron or
– Gun Metal
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Superon Recommendation
– Super Stanalloy FN 66 for Cast
iron pumps
– Super Stanlloy Cu 12 for Gun
metal pumps
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Product USP’s
– FN 66 can be used on highly
contaminated surfaces
– Good bond strength and easy
machinability
– CU 12 No pinholes or porosities
– No preheating is required
– Low coefficient of Friction
– Good machinability
Pump Impellors
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Application Requirements
– Corrosion Resistance
– Erosion resistance
•
Base Material
– Cast Iron or
– Gun Metal
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Superon Recommendation
– Super Stanalloy FN 66 for Cast
iron pumps
– Super Stanlloy Cu 12 for Gun
metal pumps
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Product USP’s
– FN 66 can be used on highly
contaminated surfaces
– Good bond strength and easy
machinability
– CU 12 No pinholes or porosities
– No preheating is required
– Low coefficient of Friction
– Good machinability
ID Fans
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Application Requirements
– Erosion resistance
– Heat
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Base Material
– Structural Steel
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Superon Recommendation
– Super Stan hard CB Paste 83
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Product USP’s
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High Hardness of 68-72 HRc
Nil stress relief checks
Can take temperatures
Highly erosion resistance
Thin layer deposits resulting in
high fan efficiency
– Low power consumption
Mill Heads
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Application Requirements
– High Loads
– Dynamic Requirements
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Base Material
– Cast Steel
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Superon Recommendation
– Super Stanalloy ST 22 in the Root
run
– Super Stanalloy TC41
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Product USP’s
– ST 22 has high resistance to
contaminations
– Easy bonding on Cast steels
without pin holes of porosities
– TC 41 has high strenght
– Can take severe and dynamic
loads
– High Elongation
Girth Gears
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Application Requirements
– Frictional Resistance
– High Load
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Base Material
– Cast Steel
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Superon Recommendation
– Super Stanalloy ST 22 in the Root
run
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Product USP’s
– ST 22 has high resistance to
contaminations
– Easy bonding on Cast steels
without pin holes of porosities
– Self Lifting Slag Design
– High tensile strength of 88000 PSi
Magma Rotors
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Application Requirements
– Corrosion Resistance
– Frictional Resistance
•
Base Material
– Bronze
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Superon Recommendation
– Super Stanalloy CU 12
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Product USP’s
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Works better in Ac/ DC
No pinholes or porosities
No preheating is required
Low coefficient of Friction
Good machinability
THANK YOU
Stanvac in Sugar Industry
Sugar Applications
Machine
Sulphur Juice
Pumps
Component
Pump Body
Base Metal
Cast Iron/ Gun
Metal
Stanvac
Solution
1040+718 EGF
Customer
Benefits
• 98% H2SO4 33% HCL resistance
• 100 % Volume Solids
• High Build
Sugar Applications
Machine
Raw Juice Pumps
Component
Pump Casing
Base Metal
Cast Iron/ Gun
Metal
Stanvac
Solution
1170 or 731*/1180
Customer
Benefits
• Improves the efficiency- lower energy consumption
• Higher Abrasion/ Erosion resistance- Higher life.
• Zirconium Ceramic based Putty
Sugar Applications
Machine
Clear Juice Pumps
Component
Pump Casing
Base Metal
Cast Iron
Stanvac
Solution
1180
Customer
Benefits
• Improves the efficiency- lower energy consumption
• Higher Abrasion/ Erosion resistance- Higher life.
• Zirconium Ceramic based Putty
Sugar Applications
Machine
Pumps
Component
Impellors
Base Metal
Cast Iron/ Gun
metal
Stanvac
Solution
1170/1180
Customer
Benefits
• Improves the efficiency- lower energy consumption
• Higher Abrasion/ Erosion resistance- Higher life.
• Zirconium Ceramic based Putty
Sugar Applications
Machine
Sulphur Lines
Component
Sulphur Crosses
Base Metal
St Steel
Stanvac
Solution
1040+718 EGF
Customer
Benefits
• 98% H2SO4 33% HCL resistance
• 100 % Volume Solids
• High Build
Sugar Applications
Machine
Mills
Component
Mill Head
Base Metal
Cast Steels
Stanvac
Solution
2050/Suprokote
7040 DTM
Customer
Benefits
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Self Priming , Fast curing & Easy Recoatability
Cross linked polymers
Provides cathodic Protection
Barrier Permeability
Higher Salt Spray resistance & UV – Both Indoor/ Outdoor
5 % ( Mild)Acid/ Alkali Resistance
Self extinguising
Sugar Applications
Machine
Stacker Reclaimer
Component
Conveyor Belts
Base Metal
Rubber with
Cotton/ Nylon Ply
Stanvac
Solution
717 Polyurethane
Kote- Black
Customer
Benefits
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Better than Hot/ Cold Vulcanising
Fast curing- Lower down time
Excellent elongation > 600 %
Good adheshion on rubber- Brushable & Putty
grades
Sugar Applications
Machine
Sulphur Lines
Component
Sulphur Crosses
Base Metal
St Steel
Stanvac
Solution
1040+718 EGF
Customer
Benefits
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Excellent Chemical Resistance at Elevated temp.
With Stands up to 2400C Max
Resistance to Mild Acids. Alkalies
Di electric Insulation coating combined with Temp.
Sugar Applications
Machine
Cooling Towers
Component
Cooling Tower
Base Metal
Concrete
Stanvac
Solution
1311 MVT System
Customer
Benefits
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Stops carbonation of the concrete
Improved Aesthetics
Enhances Life.
High Tolerance to Salt & Chloride
Wet Tolerance capability – best suited for Cooling
towers
Sugar Applications
Machine
Machine Beds
Component
Machine Beds
Base Metal
Concrete
Stanvac
Solution
751 Stanfloor
Customer
Benefits
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Quick Setting
No Shrinkage- 100 % Solids
Chemical Resistant
Can be made self levelling
Longer Life
Sugar Applications
Machine
Battery room
Component
Flooring
Base Metal
Concrete Floor
Stanvac
Solution
4029 System
Customer
Benefits
• 98% H2SO4 33% HCL resistance
• 100 % Volume Solids
• High Build
Sugar Applications
Machine
Mills
Component
Flooring
Base Metal
Concrete Floor
Stanvac
Solution
754/727*
Customer
Benefits
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No Sugar Can juice ingress
Protects moisture and Vapour Migration- Rebar Protection
Stops carbonation of the concrete
Improved Aesthetics- Prevents lichen, moss and fungus
Sugar Applications
Machine
Evaporator areas
Component
Alkyde Enamel
Structures
Base Metal
Structural Steel
Stanvac
Solution
Polyhyb 2050
(1040+725)
Customer
Benefits
•
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Self Priming , Fast curing & Easy Recoatability
Cross linked polymers
Provides cathodic Protection
Barrier Permeability
Higher Salt Spray resistance & UV – Both Indoor/ Outdoor
5 % ( Mild)Acid/ Alkali Resistance
Self extinguising
Sugar Applications
Machine
Molases Tank
Component
Tanks
Base Metal
Structural Steel
Stanvac
Solution
Ceramic Brush
On/ Suprokote
3010
Customer
Benefits
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DTM coating
Excellent chemical resistance
Best Suited for Molasses Tanks
100 % Volume Solids
Surface Tolerant
Sugar Applications
Machine
Electrical panel
Areas
Component
Die Electric
Flooring
Base Metal
Concrete/ Tiles/
marbles
Stanvac
Solution
1311 Insulkote A /
B
Customer
Benefits
• Meets requirement of 15652-2006
• BDV of more than 34/ 45 KV in air medium
• Abrasion resistant & No tracking due to non
accumulation of dust.
• Non Inflammable
• Repairable
Thank You