Chapter 6 Sanitation Procedures Objective • Apply the principles of time and temperature when handling food © Goodheart-Willcox Co., Inc.
Download ReportTranscript Chapter 6 Sanitation Procedures Objective • Apply the principles of time and temperature when handling food © Goodheart-Willcox Co., Inc.
Chapter 6 Sanitation Procedures Objective • Apply the principles of time and temperature when handling food © Goodheart-Willcox Co., Inc. Time and Temperature Principle • Temperature and time must be controlled to protect food from contamination – Temperature. Make sure food is either above or below the temperature danger zone [41°F– 135°F (5°C–57.2°C)] whenever possible – Time. Limit the time food is in the temperature danger zone to no more than four cumulative hours © Goodheart-Willcox Co., Inc. Time and Temperature Principle • Time and temperature control is crucial during thawing, cooking, hot holding, cooling, storing, and reheating © Goodheart-Willcox Co., Inc. Thawing • The Food and Drug Administration (FDA) suggests three ways to thaw food safely: 1. Thaw the product under cold running water 2. Thaw the product in the refrigerator 3. Cook product directly from a frozen state without first thawing © Goodheart-Willcox Co., Inc. Cooking • Food must be cooked to internal temperatures high enough to kill pathogens • Place an instant-read thermometer in the center, or thickest part of the food to get a temperature reading © Goodheart-Willcox Co., Inc. Cooking • FDA recommends minimum internal temperatures – 165°F (73.9°C) for poultry, stuffings/stuffed food products, and leftovers – 155°F (68.3°C) for hot-held eggs, and ground meats and fish – 145°F (62.8°C) for whole muscle meats and fish, and raw eggs that are broken and immediately cooked to order © Goodheart-Willcox Co., Inc. Hot Holding • According to the FDA, food must be held at an internal temperature of at least 135°F (57.2°C) • Warming ovens and steam tables are designed for hot holding © Goodheart-Willcox Co., Inc. Cooling • Cooked foods – Cool from 135°F (57.2°C) to 70°F (21°C) in two hours or less – In less than a total of six hours, the food must be cooled to 41°F (5°C) or less • Foods prepared from ingredients at room temperature – Cool to 41°F (5°C) within four hours © Goodheart-Willcox Co., Inc. Cooling • Techniques for chilling food safely and rapidly – Place food in shallow pans – Place the container of hot food in an ice water bath and stir frequently – Place food in a blast chiller or other rapid cooling equipment © Goodheart-Willcox Co., Inc. Storing • Store potentially hazardous food at or below 41°F (5°C) • Freezer temperatures below 0°F (-17.8°C) stop pathogen growth • All coolers and freezers should have a thermometer installed or placed within the unit © Goodheart-Willcox Co., Inc. Reheating • Reheated food must be heated to an internal temperature of 165°F (73.9°C) within two hours • Food may be reheated only once © Goodheart-Willcox Co., Inc. Objective • Summarize how cross-contamination occurs and how to prevent it © Goodheart-Willcox Co., Inc. Cross-Contamination • Cross-contamination is one of the largest sources of foodborne illness © Goodheart-Willcox Co., Inc. Cross-Contamination • Ways to prevent cross-contamination – Wash hands properly and often throughout the workday – Clean and sanitize utensils between tasks – Never store raw products above cooked or prepared products – Cover everything that goes into the refrigerator © Goodheart-Willcox Co., Inc. Objective • Explain the difference between clean and sanitary © Goodheart-Willcox Co., Inc. Clean Versus Sanitary • There is a difference between clean and sanitary • Biological hazards are often not visible to the naked eye • A kitchen can look clean and still be unsanitary © Goodheart-Willcox Co., Inc. Clean Versus Sanitary • Food-contact surfaces must be cleaned and sanitized before food preparation takes place © Goodheart-Willcox Co., Inc. Step One: Cleaning • Remove any visible dirt, grime, or pieces of food • Use hot water and detergents or grease cutters • Clean all food-contact surfaces after completing a task and before starting a new one © Goodheart-Willcox Co., Inc. Step Two: Sanitizing • Sanitizing kills pathogens • Two sanitizing strategies are – Heat sanitizing: food-contact surfaces must be heated to at least 180°F (82.2°C) for 30 seconds – Chemical sanitizing: uses an assortment of chemicals to kill pathogens © Goodheart-Willcox Co., Inc. Objective • Apply proper procedures when cleaning and sanitizing food-contact surfaces in the kitchen © Goodheart-Willcox Co., Inc. Cleaning and Sanitizing the Whole Kitchen • Each type of food-contact surface requires a slightly different technique for cleaning and sanitizing • Categories of food-contact surfaces – Work surfaces – Small equipment and dishes – Large equipment © Goodheart-Willcox Co., Inc. Work Surfaces • Clean and sanitize counters and workstations – when a task is completed – after four hours of continuous work – after an item such as a box of produce has contaminated the worktable • Chemical sanitizers are commonly used on work surfaces © Goodheart-Willcox Co., Inc. Technique: Sanitizing a Counter or Worktable 1. Clear table or countertop for cleaning. Dirty objects must be cleaned and sanitized separately. © Goodheart-Willcox Co., Inc. Technique: Sanitizing a Counter or Worktable 2. Wash table with hot water and detergent. Apply pressure to remove any dirt or stuck-on food. © Goodheart-Willcox Co., Inc. Technique: Sanitizing a Counter or Worktable 3. Rinse table using hot water and a clean towel. © Goodheart-Willcox Co., Inc. Technique: Sanitizing a Counter or Worktable 4. Apply sanitizer using a spray bottle or a sanitizing bucket. Dilute the sanitizer following manufacturer’s specifications. 5. Allow to air-dry. © Goodheart-Willcox Co., Inc. Small Equipment and Dishes • Clean and sanitize dishes and small equipment after each use or every four hours of continuous use • Dishes and small equipment are cleaned and sanitized in dishmachines or threecompartment sinks © Goodheart-Willcox Co., Inc. Technique: Using a Dishmachine 1. Presoak flatware to loosen encrusted food. © Goodheart-Willcox Co., Inc. Technique: Using a Dishmachine 2. Scrape or use a highpowered sprayer to remove any visible pieces of food off dishes, equipment, flatware, or glassware before placing into the machine. © Goodheart-Willcox Co., Inc. Technique: Using a Dishmachine 3. Place the items to be washed in the appropriate dish rack. © Goodheart-Willcox Co., Inc. Technique: Using a Dishmachine 4. Load the rack into the dishmachine. 5. When the cleaning and sanitizing cycles are complete, remove from the dishmachine and allow to air-dry. © Goodheart-Willcox Co., Inc. Technique: Using a Three-Compartment Sink 1. Scrape large food particles from dirty equipment into a garbage can or disposal. If needed, wipe excess grease from item with disposable towels first. © Goodheart-Willcox Co., Inc. Technique: Using a Three-Compartment Sink 2. Fill first compartment with hot water and detergent. It may be necessary to wear protective gloves if the hot water or detergent irritates the skin. Change water once it becomes dirty, greasy, or cool. © Goodheart-Willcox Co., Inc. Technique: Using a Three-Compartment Sink 3. Fill middle sink with hot water. Rinse equipment from the first sink in the middle sink. Change water once it becomes slightly dirty or cool. © Goodheart-Willcox Co., Inc. Technique: Using a Three-Compartment Sink 4. Fill third sink with a chemical sanitizer and water dilution following manufacturer’s instructions. Leave equipment in the sanitizing sink for the specified time. Heat sanitizing is rarely used in the threecompartment sink since the water must be over 180°F (82.2°C). It is difficult to keep water at this temperature and can be dangerous for workers. © Goodheart-Willcox Co., Inc. Technique: Using a Three-Compartment Sink 5. Place sanitized equipment on the drain board next to the sanitizing sink to airdry. A drying rack may be necessary for certain items. © Goodheart-Willcox Co., Inc. Large Equipment • Clean and sanitize large equipment after each use or after four hours of continual use • You should receive training before cleaning large equipment for the first time © Goodheart-Willcox Co., Inc. Technique: Cleaning and Sanitizing Large Equipment Do not clean any equipment until you have been trained on its use and cleaning. 1. Unplug electrical equipment before beginning to clean. © Goodheart-Willcox Co., Inc. Technique: Cleaning and Sanitizing Large Equipment 2. Wear cut-resistant gloves if washing a sharp piece of machinery like a slicer or grinder. © Goodheart-Willcox Co., Inc. Technique: Cleaning and Sanitizing Large Equipment 3. Disassemble equipment as needed. Clean and sanitize small parts in a dishmachine or three-compartment sink. © Goodheart-Willcox Co., Inc. Technique: Cleaning and Sanitizing Large Equipment 4. Wash with hot water and detergent to remove visible grime and pieces of food. © Goodheart-Willcox Co., Inc. Technique: Cleaning and Sanitizing Large Equipment 5. Rinse with hot water. 6. Dry using a clean towel or paper towels. 7. Sanitize using sanitizing solution. Follow manufacturer’s instructions to determine dilution. © Goodheart-Willcox Co., Inc. Objective • Explain the various aspects of personal hygiene that are important in foodservice © Goodheart-Willcox Co., Inc. Personal Hygiene • Good personal hygiene will help you avoid being a source of contamination in the kitchen © Goodheart-Willcox Co., Inc. • Personal hygiene applies to – – – – – hands hair bathing clothing smoking, drinking, and eating – illness Hands • Avoid contamination by – properly washing your hands with antimicrobial soap – wearing disposable gloves – keeping hand injuries bandaged and covered – keeping fingernails short – cleaning fingernails with a fingernail brush © Goodheart-Willcox Co., Inc. Technique: Proper Hand Washing 1. Use water that is as hot as is comfortable—at least 110°F (43.3°C). © Goodheart-Willcox Co., Inc. Technique: Proper Hand Washing 2. Roll up sleeves and wet your hands. Add antimicrobial soap and lather hands, including the backs and wrists, and up to the elbows. © Goodheart-Willcox Co., Inc. Technique: Proper Hand Washing 3. Scrub for 20 seconds and use a nailbrush to scrub under fingernails. Wash well between fingers. © Goodheart-Willcox Co., Inc. Technique: Proper Hand Washing 4. Rinse under hot, running water. © Goodheart-Willcox Co., Inc. Technique: Proper Hand Washing 5. Dry hands and arms with a single-use paper towel or air dryer. Do not dry hands on a communal towel or apron. 6. Use paper towel to turn water off and open bathroom door, then throw towel away. © Goodheart-Willcox Co., Inc. Hair • Hair restraints – prevent foodservice workers from touching their hair while working – keep hair out of food – can be anything from a chef hat to a hairnet • Beards should be well trimmed or covered with a beard net © Goodheart-Willcox Co., Inc. Bathing and Clothing • Foodservice workers should bathe daily before coming to work • When they arrive at work, foodservice employees should put on a clean uniform • Heavily soiled uniforms should be changed © Goodheart-Willcox Co., Inc. Smoking, Drinking, and Eating • Smoking, drinking, and eating are not allowed in the professional kitchen • Wash hands after smoking, eating, or drinking • Use a disposable or sanitized spoon to taste food © Goodheart-Willcox Co., Inc. Illness • Foodservice workers should not work if they have a contagious illness • Notify your supervisor if you are ill • Illnesses resulting from certain foodborne pathogens should be reported to local health departments © Goodheart-Willcox Co., Inc. Objective • Understand the importance of proper pest control and waste management to food safety © Goodheart-Willcox Co., Inc. Insect and Rodent Control • The most important step in pest control is to keep a clean and sanitized facility • Insects and rodents spread biological hazards through their urine and feces and with their feet and bodies • Many city or county health departments require regular visits from a pest control operator (PCO) © Goodheart-Willcox Co., Inc. Waste Control • Garbage is a breeding ground for bacteria and attracts insects and rodents • Garbage containers must be routinely emptied and cleaned • Always wash your hands after handling garbage © Goodheart-Willcox Co., Inc. Objective • Summarize how a HACCP plan works © Goodheart-Willcox Co., Inc. Hazard Analysis Critical Control Point • A Hazard Analysis Critical Control Point (HACCP) plan analyzes food-handling procedures in order to reduce the risk of contamination • HACCP tracks potentially hazardous foods from delivery to consumption © Goodheart-Willcox Co., Inc. Hazard Analysis Critical Control Point • Steps in food handling that are critical control points (CCP) must be identified • CCPs are often – the cooking step at which sufficiently high internal temperatures kill pathogens – the length of time a product is held in storage and at what temperature © Goodheart-Willcox Co., Inc. Objective • Understand the role of the health inspector © Goodheart-Willcox Co., Inc. The Health Inspection • A health inspector – periodically inspects all commercial foodservice establishments – ensures that the public is being served safe food by making unannounced inspections – is an expert resource © Goodheart-Willcox Co., Inc. Review • Explain the principles of time and temperature when handling food – Food should not be in the temperature danger zone for more than 4 cumulative hours – Food should be either above or below the temperature danger zone whenever possible © Goodheart-Willcox Co., Inc. Review • How does cross-contamination occur? – It occurs when harmful microorganisms are transferred from one product to another by hands, utensils, equipment, or other contact © Goodheart-Willcox Co., Inc. Review • Explain the difference between cleaning and sanitizing. – Cleaning removes visual dirt, grime, and pieces of food. Sanitizing eliminates pathogens. © Goodheart-Willcox Co., Inc. Review • Describe proper cleaning procedures for cleaning and sanitizing food-contact surfaces and equipment. – Heat and chemicals are commonly used to sanitize surfaces. Small equipment is cleaned and sanitized in a three-compartment sink or dishmachine. Dishes are cleaned and sanitized in a dishmachine. Large equipment is cleaned and sanitized in place. © Goodheart-Willcox Co., Inc. Review • Explain the various aspects of personal hygiene that are important in foodservice. – Hands must be washed properly, fingernails kept short, and hair restrained. Uniforms must be clean. Drinking, eating, and smoking are not allowed in the kitchen. Employees should not work when ill. © Goodheart-Willcox Co., Inc. Review • Why is proper pest control important? – Insects and rodents spread biological hazards © Goodheart-Willcox Co., Inc. Review • Explain the importance of proper waste disposal – If not disposed of properly, garbage could become a breeding ground for bacteria or an attraction to insects and rodents © Goodheart-Willcox Co., Inc. Review • What is the purpose of a Hazard Analysis Critical Control Point (HACCP) plan? – A HACCP plan identifies and manages key steps in food handling where contamination is most likely to occur © Goodheart-Willcox Co., Inc. Review • What is the purpose of a health department inspection? – Health inspectors examine foodservice establishments to make sure the public is being served safe food © Goodheart-Willcox Co., Inc.