Transcript AASMIS – S (Autoconer Automation (Savio) MIS System) AASMIS – S (Autoconer Automation (Savio) MIS System) Present Working.

AASMIS – S
(Autoconer Automation (Savio) MIS System)
AASMIS – S
(Autoconer Automation (Savio) MIS System)
Present Working
SAVIO MACHINE
Watchout the Readings at each shift end
Workers go and Notedown the readings
on paper or gets the printout
Read the readings and feed into computer
Impossible
• This is not possible to feed all the data into
computer
• This is not possible to take it the printout of all the
drums (because it will take 128 ft paper) per shift
per machine.
• Comparison of all the parameters are not possible
due to unavailable of data.
• Compare only the machine wise production, off
time, speed and efficiency.
What is the Problem ?
• Without its maintain the machines on the basis of
assumption.
• Delayed in Maintaining abnormal drums.
• Confusion and misunderstanding between the
departments.
• Long term comparison is not possible to finding
out the repetition of abnormalities.
• Drum wise data not available.
AASMIS – S
(Autoconer Automation (Savio) MIS System)
Automation Working
What we do
Interface Box
Computer
Only by pressing a Single key at the time of Shift end, Interface
Box fetch the drum wise data from the printer and stored into
PC
What we do
• The MIS software analyze all the data.
• It will prepared 30 various types of MIS,
analytical and comparable statements.
• It will take only 1 hrs. time to process all the
working after the ending of shift.
• Each and every user can view the reports on its PC
and no need to required flow of papers.
Analysis of data
• Find out the M/c wise, lot wise, count wise
production report.
• Find out the Abnormal drum data with specific
reasons.
• Find out the Full MIC reports into 4-5 pages.
• Compare M/c to M/c, section to section, count to
count and drum to drum data.
Benefits of System
• Highlights Abnormal/Rouge drums.
• Increased efficiency due to reduced drum down–time and hard
waste.
• Achieve better quality due to reduced number of cuts.
• Eliminates expensive thermal paper and printers.
• Lot to Lot comparisons.
• Reduced typing & processing manpower.
• Long term storage & easy recall of data.
• Easy & faster reporting.
• Faster decision making.
• Elimination of duplicity.
• Unlimited intangible benefits of computerization.
Savings
• Saving in Thermal Paper Cost
• Increased Earning due to Increase in efficiency
• Reduction in Hard Waste
• Reduction in Manpower Costs
Earning Due to Increase in Efficiency and
Reduction of Hard waste
• Increased Earning due to Increase in Efficiency
Due to reduced drum down–time the expected efficiency increases
by as much as 5%. Even if we expect a modest figure of 2%, this
will lead to a increased production of 2%. Each Autoconer
produces 2000 Kg. of yarn @Rs. 10 per Kg i.e. Rs. 20,000 per day.
The increased earning due 2% efficiency will be Rs. 400 per day
per Autoconer. Then the saving per autoconer in a year is
Rs. 400 x 365 days = Rs. 1,46,000
• Reduction of hard waste
Due to maintaining of cuts, joints and cycles expected reduction of
hard waste by 0.2%. Even if we expect a modest figure of 0.1%,
this will lead to a increased production of 0.1%. Then the saving
per autoconer in a year is
Rs. 100 per Kg x 0.1% x 2000 Kg x 365 days = Rs. 73,000
Total Savings
• If we does not considered the paper saving cost
and manpower cost then the total saving per
machine would be
More than Rs. 2 lacs
due to improving of efficiency and reducing of
hard waste.
Major Benefits
• Apart from the above savings,
Maintain the better Quality of
yarn at high speed and gets
the Premium Rate.
Major Benefits
• Reduced / Maintain the
Machine Maintenance Cost.
• So that increased the life of
Machines.
Major Benefits
• No printouts required
• Each user can view the data at
their Desktop.
• No need to visit in plant or
gets the printout for viewing
the data.
AASMIS – S
(Autoconer Automation (Savio) MIS System)
The Beginning
For getting better quality of
yarn, getting more productions
and reduction the maintenance
cost