Transcript WEINIG PROFILING How to produce a structured surface WEINIG PROFILING WEINIG PROFILING How to produce a structured surface Step 1: form a clear mental image.

WEINIG PROFILING
How to produce a structured surface
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How to produce a structured surface
Step 1: form a clear mental image of the structured surface you want.
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How to produce a structured surface
Step 2: transfer the mental image into a...
(3D) drawing...
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or a wooden sample
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How to produce a structured surface
Step 3: produce or purchase a cutterhead with the required profile shape
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How to produce a structured surface
Step 4: Weinig oscillating spindle technology is used at the required positions to
produce the structured surface...
Horizontal:
Any horizontal spindle
(except 1st bottom) can be
equipped with axial
oscillating CNC axes.
Radial oscillation only
possible on a 2nd top or
bottom spindle
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Vertical:
Any vertical spindle can be
equipped with axial
oscillating CNC axes.
Radial oscillation only
possible on a 2nd right or
left spindle.
Universalspindel:
A universal spindle can have
axial or radial oscillating CNC
axes.
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Axial oscillation
Several parameters work together to make a structured surface
min
Axial axis:
Speed:
An axial CNC axis is
controlled by software to
move continuously.
The speed of the CNC
axis as well as the speed
of the feed system are two
parameters which work
together.
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Distance
max
Distance:
A third parameter is the
distance that the axis can
move e.g. max 40 mm. The
software ensures that the
movement is random.
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Structured Surface
The result is structured surface
A simple structured surface
is produced by a single
oscillating CNC axis. Each
additional pass through the
oscillating spindle will create
a more complex structure.
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PowerLine – Structured Surface
Simple
One pass
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Compound
Complex
Two passes
Three passes
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Radial oscillation
Several parameters work together to make a structured surface
Zeit
min.
max.
Radial:
A radial CNC axis is controlled
by software to move
continuously.
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Speed:
The speed of the CNC axis
as well as the speed of the
feed system are two
parameters which work
together.
Distance:
A third parameter is the
distance that the axis can
move e.g. max. 1mm.The
software ensures that the
movement is random
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PowerCom Software
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PowerCom Software
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Spindle arrangements
5 Spindles:
For companies with a
limited budget the material
can be run several times
through the machine to
achieve the desired
structure.
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9 Spindles:
By using multiple spindles
it is possible to produce
complex surface structures
in one work-step.
7 Spindles + Uni:
For greater flexibility a
universal spindle can be
used for structuring from
any position.
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Where can this technology be used
Furniture panels and frames
Mouldings
Window and door frames
Playground equipment
Garden furniture
Decking
WPC
Log cabin houses
Cladding or siding
Flooring
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Hand scraped flooring
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Hand scraped flooring
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Hand scraped flooring
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Hand scraped look
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PowerLine – Structured Surface
Procedure for following up an enquiry:
 A (3D) drawing or sample of the structured surface is required for evaluation
 Ideally the product should be test run at Weinig together with the customer
 The customer must evaluate the result together with Weinig experts and if necessary
discuss further measures to be taken
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