Transcript WINDING SYSTEM FOR MOTORS

MOTOR WINDING SYSTEMS
MMS / MBT / 04 – 160
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Typical wire diameter from 0.20 to 2.00
mm copper wire.
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Electric connection by inserting 2 IDCs
(after winding) or welding
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Stack height from 25 to 125 mm or more
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On the following page you will find the
detailed operations of one machine and its
layout
SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com
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MOTOR WINDING SYSTEMS
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MMS / MBT / 04 – 160
The machine is based on the Sipro multishuttle transport system®
with rotating spindles and independent
IDC insertion
Winding
Manual coilformer
loading and unloading
SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com
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MOTOR WINDING SYSTEMS
MMS / MBT / 04 – 160

Manual parts loading and unloading
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Tool design keeps these operations and
specification change over simple
SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com
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MOTOR WINDING SYSTEMS
MMS / MBT / 04 – 160
Winding

4 spindle heavy duty tag wrapping
winding machine
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Coilformer transfer via shuttle
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Programmable tensioners
SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com
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MOTOR WINDING SYSTEMS
MMS / MBT / 04 – 160
IDC
insertion
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Bandoleer support
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Stepping mechanism
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Insertion device
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Automatic stack height tolerance
compensation
SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com
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MOTOR WINDING SYSTEMS
S/TBF/2
Specialized in pole chains
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flyer winding head for 2 motors wound in parallel using
programmable tensioners
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modular design to suit higher production rates with
additional winding heads
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tool transfer to allow fully automatic motor assembly
and wire connection and easy change over
phase 1
phase 2
phase 3
phase 1
SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com
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MOTOR WINDING SYSTEMS
S/TBF/2
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Parts are fed and removed with their winding tool
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programmable shuttle transfer between the loading
station and the winding unit
SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com
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MOTOR WINDING SYSTEMS
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The winding process is fully automatic and uses 4
programmable axes, wire holding clamps and pneumatic
cutters for the winding start and finish.
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Also the wire tension can be changed in any point of the
winding in order to optimize the final result.
SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com
S/TBF/2
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MOTOR WINDING SYSTEMS
Production line
1 milion motors per Year.
Plastic hinges Cutting
Winding 36 Stations S/TBF/2
Taper Control
Faston Insertion
Quality Vison Controls
SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com
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MOTOR WINDING SYSTEMS
iPW
interpolating Path Winder
SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com
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MOTOR WINDING SYSTEMS
iPW
interpolating Path Winder
Motor geometries represent a challenging task for
winding machine designers.
Sipro has faced this challenge with a machine
suitable for different motor designs just by
changing its configuration to use a different
winding technique:
A) segmented stators (single or pole chains)
B) inner or outer slot stators
SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com
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MOTOR WINDING SYSTEMS
iPW 02- HP
interpolating Path Winder
High Power
High speed Z-axis winding
Tilting of wire-guide tubes
Tooling X-axis for layering
Tooling Y-axis for wrapping
Tooling J-rot for tilting
Tooling W-rot for z rotation
SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com
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MOTOR WINDING SYSTEMS
iPW 02- FW
interpolating Path Winder
Flat Wire
The coil turns around the wire.
Centre of rotation with controlled shifting
SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com
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MOTOR WINDING SYSTEMS
SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) +39
0362
542252
- Fax
0362
542424
– www.siprosrl.com
SIPRO SRL - Tel
Via priv.
G. Natta
3, 20030
Lentate sul
Seveso+39
- MI (Italia)
- Tel
+39 0362 542252
- Fax +39 0362 542424 – www.siprosrl.com
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