Transcript Production - METEST Metall OÜ

MetEst Metall OÜ
MetEst Metall OÜ
In brief
MetEst Metall OÜ is a sheet metal components manufacturer who is
operarting within the Nordic and Baltic markets as a subcontractor
for construction and machine building industries.
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19 employees
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Turnover in 2013 was EUR 2,8 Million
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Our latest investment cutting machine from ESAB was installed
in April 2014
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New modern production facility with 2100m² production area
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Our values
Values:
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Time – speed in performing the works and reacting to enquiries is one of the advantages that have guaranteed us a
relatively large customer base
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Customer – we explore our customers' needs, offer them the optimum solution and appreciate our customers'
demands
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Environment – Using the most up to date CNC software we are able to reduce our overall annual cutting scrap to
15% we take into consideration that steel is a non-renewable and expensive resource, and the scraps left over in
steel processing should be used reasonably. In our production process we use as environment-friendly and
sustainable technologies and materials as possible
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Quality – for us quality is not just the foundation of our company but also the walls & roof
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Personell – The core value of our strength come from our people, not only investment in tools but the people who use
them.
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History
Establishment of the company and important events
MetEst Metall OÜ was established in 2006 when founders Heimar Mirka, Lembo
Siro and Taavi Veidenberg decided to use their long term indivual business skills
to form their own business. Business started in rented premises in the town of
Tõrva. The company has invested in modern technology and in qualified personel
during the years and today the company operates in it’s own premises in Karksi
Parish.
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2006
2006
2008
2009
2011
2013
2014
Company MetEst Metall OÜ was founded
Installation of first cutting machine
Business moved to new premices in Karksi Parish
Certification of ISO9001 and ISO14001
Installation of bending machine Durma 60800
Expanding of the production facility by 1000m²
April. New ESAB cutting machine with bevel plasma and bevel flame
cutting head was installed
2014 May. Certification of EN1090-1 and 1090-2
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2014
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Organisation
Management:
Heimar Mirka
Lembo Siro
Taavi Veidenberg
Production and purchasing
Production manager:
Taavi Veidenberg
Quality
Heimar Mirka
Design
Sales
Technologist:
Export and local sales
manager:
Andres Saa
Heimar Mirka
Local sales manager:
Export sales manager:
Lembo Siro
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Assistant:
Sander Vijar
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Financial information
Key figures
Turnover Mln €
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Total equity at the end of 2013 was – EUR 1,3
million
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Our credit rating is - AAA
3.5
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2.5
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1.5
1
0.5
0
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Production
Production
Machines and possibilities
Our production is capable of producing up to 450Tn of sheet metal components each month.
We have 3 cutting machines with both plasma and flame cutting heads. Our latest investment gives us the possibility to
make chamfers by bevel plasma and bevel flame cutting technologies.
Our bending machine gives us a competetive edge, by having one of biggest bending machines in the region.
Our most important value are our people. Most of our employees have been with us from the beginning and are highly
experienced in the field.
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Production
Cutting machines
We use new CNC machines which have plasma cutting and flame cutting
torches.
We are able to cut steel plate of 10-120 mm thickness using flame cutting
technology. Cutting is performed with two torches simultaneously.
We are able to cut sheet metal of 2-40 mm thickness using plasma cutting
technology. Stainless steel cutting thickness 3-30mm
We follow plasma and flame cutting quality classification EVS-EN ISO 9013332.
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Ajan cutting table 2006
12000mm x 2500mm
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Ajan cutting table 2008
12000mm x 3000mm.
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ESAB cutting table 2014 April
12000mm x 3000mm. Both plasma and flame have bevel cutting
head. Its possible to make V, K, Y bevels. The max thickness of the
bevel cutting under 45° is 75mm.
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Production
Bending machine
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Durma AD-S 60800 with Cybelec 3D CNC control system
The max length of the bend is 6000mm and it has 800 tons pressing
force. The max pressing power per meter is 200
tons. Besides ordinary steels S235 and S355 it is possible to
bend high-strength steels like Hardox 400, Hardox 450, Weldox
700, Raex 400AR, Optim 650MC, Optim700QL, Stainless steel etc.
We follow quality classification DIN 6935.
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At the moment we have following tools:
Dies: V16; V22; V25; V35; V50; V63; V80; V100; V125; V160; V250
Punches: R3; R6; R10; R15; R20; R25; R30; R40; R50
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Production
Other
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Drilling and threading of the details by Radial drilling machine
Knuth R60.
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Mechanical bevel cutting with angle 30°, 45° and 50°. The max
thickness 10mm. Its possible to make V and Y bevels.
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Shotblasting of the details
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Packing according to client demands and instructions.
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Production
Gallery
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Supply chain
Supply chain
Raw material
We are using steel plates purchased from a wide range of
suppliers with full tracability & EN10204/ 3,1 certifation.
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All raw material is certified by manufacturer to fulfill
required demands and they have certificates according
to EN10204/3.1
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All steel plates which are thicker than 50mm, have been
controlled by Ultrasonic Test.
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All raw material is 100% traceable trough out our
production process. This gives us better overview of
production efficiency and security for our customers.
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We work with some of the biggest importers of steel to
ensure timed deliveries and high quality to our
customers
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Supply chain
Order-Delivery process
Order
receiving
•Price validity check
•Capacity reservation
•Raw material
sourcing
•Drawing availability
check
•Designer makes
production drawing
Order
confirmation
Confirmation is been
sent to customer with
delivery time
Production
Transport sourcing
Delivery
Goods are delivered
to the customer
Depending on complexity 7 - 21 days
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Quality
Quality
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We are certified to ISO9001 and ISO14001 certificates
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Regarding the products of the building industry, we follow standard EN1090-1 and 1090-2. we have certificate for execution classes
EXC1-EXC4 and the details prepared in compliance with CE-marking.
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All raw materials have certificates according to EN10204/3.1
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The quality of the cutting of sheet metal:
We follow standard Thermal cutting ISO 9013-332 (angularity tolerance Range3, mean height of the profile Range3 and limit
deviations for nominal dimensions tolerance Class 2).
Additionally we follow standard EN1090-2 tolerance Class 1.
For bevel cutting we follow bevel angle tolerance ±2,5°, tolerance of depth of root face is ±1,5mm and tolerance of root face
position ±1,5mm.
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The quality of the bending of sheet metal:
For machine industry's products we follow standard DIN 6935. The tolerance of the single bending dimension is ±2mm.
For building industry's products we follow standard EN1090-2 Class 1.
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Quality
Traceability
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We quarantee 100% traceability of raw material in our production.
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We preserve all certifications of raw material. Customers are able to request documentation for product delivered
several years before.
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All purchased metal sheets are stamped by metal producer. This code is traceable back till melting process by
certificate. The same code is being used internally by our planning and this will quarantee traceability trough our
production process.
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Quality
Certificates
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Thank you for your attention!