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Phonon Diagnostic Inspection Demo Session
 PROJECT BRIEF <<Click here
 PHONON DIAGNOSTIC BRIEF
By Mohamad Khosim Othman
The Managing Director of SKYPEARL (M) SDN BHD
 PRELIMENARIES REPORT

FINDINGS & RECOMMENDATIONS
By Prof. Dr. Vladimir Shoukhostanov
Russian Academy of Natural Sciences
TECHNO-SPHERE
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Phonon Diagnostic Inspection Demo Session
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EXECUTIVE SUMMARY
T
hrough the harnessing of its rich oil and gas reserves and
the forging of smart partnerships with some of the world’s largest
petroleum companies, Malaysia has established the ideal infrastructure to
support a vibrant petrochemical industry.
Today, investors benefit from the facilities that are already in place.
Integrated petrochemical complexes offer centralised utilities, efficient
storage services, and a comprehensive transportation network that help
reduce capital and operational costs.
Maintaining a reliability of the infrastructure setup on top of
the
World-class Production and Code & Standard imposed to the Exploration
& Pipeline Facilities, PETRONAS CARIGALI SDN BHD took a step ahead
approach in employing PHONON DIAGNOSTIC TECHNOLOGY.
In
developing the project detail and to cater to the subsequent implementation of the service required, SKYPEARL (M)
SDN BHD has established a cooperate alliances with their Principles is Russia called DIATECH (Russian Academy of Natural
Science and production company) who is developing the Phonon Diagnostics Technology since the World War I.
After much collaboration including a visit to the principles facility in Russia, Phonon Technology has been materialized in
MALAYSIA for the first time and CARIGALI is proud to share value added technology among the PETRONAS subsidiaries.
PROJECT BRIEF
C
ARIGALI is intended to carried out a thorough study on their pipelines
to identify the integrity of the pipelines. This pipelines (varies in pipe
diameter) installed to cater the operation between Petronas Carigali Sdn
Bhd and their client Petronas Gas Berhad (Another PETRONAS subsidiary
who involved with Gas Processing activity).
This pipeline has been laid underground due to the road crossing. A set of
standards has been implemented as a control mechanism to ensure the
pipeline at all time is in good conditions. On top of Cathodic Protection
System (CPS) installed to the pipeline to prolong its life span, a routine
inspection need to be carried out at least once in every 16 months
(Malaysian DOSH Requirements).
Consideration to the excess restrictions (laid underground and road
crossing), new diagnostic approach is required to cater a wide range of
expected result.
On top of that, its will be a cross measure to the current practices.
SCOPE OF WORK
• In general its has been derived to offer a complete diagnostic and to generate a adequate diagnostics report that
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covers;
To Conduct Pipeline Mapping (Location) Drawing
ipeline Detail
Actual Locations Of Underground Pipeline
• 12” Sch 80 Condensate Pipeline - 500mtrs length.
To Conduct a Pipeline Integrity Study
• 42” Sch 80 Gas Pipeline – 500mtrs length.
Remaining Wall Thickness
• 2” Sch 80 Gas Pipeline – 300 mtrs length.
Remaining Pipeline Life
To Identify Defects
ipeline Characteristics
Location of Defects
• Underground piping with bitumen coating external.
Type of defects
• Working Temperature: 21 Deg Celsius
Degree of Defects
• Working Pressure : 70 Bar
Find-out a propagation of capture defects (If any)
To Conduct Stress Study
Study on the road crossing possible failure ( Heavy Traffic Effect, Soil Defect; etc)
To Survey the Possibility to overcome those defect
Cathodic Protection System (CPS)
Remaining Life Of CPS
decay Propagation Of CPS
Pipeline Welding Integrity
Detail Joint Location
The Integrity of Weldment at Each Joints
To provide recommendation for repair.
P
P
RESPONSIBILITY MATRIX
Responsibility
No
Facilities/Equipment
SPSB/DIATECH
PCSB/PGB
1.
Manpower to conduct Phonon
Diagnostics Technology

2.
Equipment to conduct Phonon
Diagnostics Technology
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3.
Extension Cables, Electrical
Cables, Communication Tools
and etc.
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4.
Electrical Source
5.
Permit to execute job

 (assistance)
6.
JSA/JHA

 (assistance)

THE TEAM
DETAIL ANALYSIS AT
MOSCOW
(Prof Vladimir)
DATA COLLECTION
& PRE-ANALYSIS
TOOLS & EQUIPMENTS
Phonon Lunchbox
(220 VAC)
To conduct the phonon
monitoring and
synchronizing
Radio detection PCM-TX
(220 VAC)
To identify the pipeline
route, depth and the
insulation condition
GPS Garmin 76 C
Panametrics 37 DL+,
Harfang Х-32
UT Ultrasonic inspection
TOOLS & EQUIPMENTS
Time TH 160
Diagnostic equipment for hardness
Diagnostic unit: 2.05
To diagnose the stress condition. (stress test)
Hydrolux HL 4000,
Correlux
P1
Leakage testing equipment.
499
Diagnostic transited points of insulation
Ф4103-М1
To diagnose the developing activity of the soil corrosion
43313.1 CPS TOOL
CPS Cathodic protection testing tool
Noggin DVL II
Georadar diagnostic unit.
smart button
Phonon Diagnostic Inspection Demo Session
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THE INTELLIGENCE OF PHONON TECHNOLOGY
• Phonon technology is a method to diagnose anything from a very
small object to a very complex structure define within the regime of
its techno-sphere system.
• Diagnostic fundamental is to measure the PHONON emission
emitted during the interaction of the MATERIAL and ENERGY within
its TECHNO-SPHERE.
• An object when subject to ENERGY (mechanical, electrical,
hydraulic) shall absorb the energy. The accumulated energy will
agitate the techno-sphere (inter atomic link, the atomic and phonon
structures) and develop stress to further result in material
deformation.
• The value of PHONON emission is subjected to the degree of stress
( stress is the cause of material destruction).
• PHONON emission is than measured and the degree of material
destruction is verified.
P H O N O N T E C H N O L O G Y A D VA N TA G E S
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It can be done without plant shutdown or production interruption.
No modification to the material during diagnostic.
The operation parameters are maintained.
No special assembly units (chambers) is required for sending and
receiving signal devices.
• This technology is not limited to any condition such as variable
internal diameter, valves malfunction, very complex construction,
inaccessible places or bends
• All weather & Climatic Condition from -30 deg C to 50 deg C.
• For temperature up to 1500 deg C a special equipment must be used
E N G I N E E R I N G A D VA N TA G E S
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Accurate and Real Time data acquisition
Detail material integrity study
Ease in Maintenance Regime
Just In time Repair Planning
Simplify the preparation of Standards and Procedures
HSE Friendly
Compact structure which is free from redundant operations.
Reduce Down Time
Reduce the volume and labor intensity of monitoring, repair and
tests
T E C H N O - S P H E R E A D VA N TA G E S
• Increase the service life of techno-sphere facilities.
• Saving materials and energy.
• Addressing the issue related to environmental protection and the
safety of technological facilities and people.
• Overcoming the crisis in the techno-sphere
PHONON SYSTEM
PHONON DIAGNOSTIC OF RESEVOIRS
PHONON DIAGNOSTIC DIMENSIONS
INSTALLATION OF TRANSDUCERS
REAL TIME PROCESSING
WORK STATION
STRESS DIAGNOSTICS
[LOCATION & DEGREE OF THE STRESS]
Stress Diagnostics with magnetic
methods & defectoscopic scanner
Maps showing the mechanical
stresses in varies fields
Diagnose the magnetic condition
of the metal
Magnetic diagram of stress deformation
distribution
Report of stress study of
complete element
REAL TIME DIAGNOSTICS
MATERIAL PROPERTIES DIAGNOSTICS
MICROSCOPIC DIAGNOSTICS
MATERIAL
MECHANICAL DIAGNOSTIC
MICROSCOPIC
STRUCTURE
NOTE 1 – INSTEAD OF LAB ANALYSIS,
THE VERIFICATION OF METAL CHEMICAL
COMPOSITION CAN BE DONE INSITU
USING OPTICAL EMISSION ANALYZER.
THIS EQUIPMENT ATTACHED WITH CCD
IS ABLE TO BE USED EVEN THE
MATERIAL IS IN THE WORST STATE OF
CONDITION.
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THIS EQUIPMENT IS ABLE TO PROVIDE
THE FULL INTEGRITY REPORT IN
RELATION TO
1. MATERIAL HARDNESS
2. THE POINT OF DESTRUCTION
3. THE ELASTICITY LIMIT
4. LIFE SPAN
GPR APPLICATION
• ROADS AND RAILWAYS
• TUNNELS
GPR Noggin
• IDENTIFY THE CONDITION AND
QUALITYOF THE CONCRETE
STRUCTURE
• IDENTIFY THE THICKNESS OF THE MATERIAL
AND LAYERS
• ABLE TO CONDUCT THE SOIL TEST
• ALLOCATE THE METAL PLASTIC
CONNECTIONS
• TYPE OF SOIL TYPE.
• MATERIAL LOSS
• INTEGRITY OF THE SOIL.
• EVOLUATE THE FOUNDATION
• WATERPOOLS AND VOIDS BENEETH THE SOIL
• BRIDGES
• SOIL BERING TEST
• GEOMETRICAL OF CAPILLARY RISE PRESENCE
• TECHNICAL CONDITION OF THE
STRUCTURE
• BUILDING
• DIADNOSE THE QUALITY OF THE
• ALLOCATE THE CORROSIONS AND
METAL LOSS
• CONCRETE MATERIAL
• ALLOCATE THE METALL AND PLASTIC
• PIPES WIRELINE
ANTENNA
• RELLOCATE THE MATERIAL LOSS
• EVALUATE THE FOUNDATION
• NSPECT THE FOUNDATION
(TECHNICAL CHARACTERISTICS OF
THE METAL STRUCTURE, SIZES OF
THE METAL USED IN THE FOUNDATION
AND DEPTH;
• HYDRODAMMS
250 MHz
1000 MHz
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DIAGNOSTICS OF THE DRILLING COMPLEX
PHONON DIAGNOSTICS
9
DIAGNOSTICS OF THE FLARE COLUMNS
DIAGNOSTICS OF THE FOUNDATIONS AND METALL
CONSTRUCTIONS OF FLARE COLUMNS
DIAGNOSTICS OF VISUAL MESUREMENTS
PHONON ACCOUSTIC DIAGNOSTIC OF STRENGHT, STABILITY AND THICKNESS OF
THE FOUNDATION.
PHONON DIAGNOSTICS OF DEFECTS, STRESS AND DEFORMATION OF METALL
CONSTRUCION AND FOUNDATION
THERMAL-PHONON DIAGNOSTICS
GPR DIAGNOSTICS
WELDMENT DIAGNOSTIC
DIAGNOSTIC PHYSICAL AND MECHANICAL PROPERTIES COLUMNS
Phonon Diagnostic Inspection Demo Session
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THANK YOU FOR YOUR
TIME AND KINDLY
CONTACT US FOR ANY
INQUIRIES.