PPT - Amistad Tech

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Transcript PPT - Amistad Tech

by
Russell Krick
Publisher
The Goodheart-Willcox Co., Inc.
Tinley Park, Illinois
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
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Wheel alignment principles
Caster
Camber
Toe
Steering axis inclination
Setback
Toe-out on turns (turning radius)
(Continued)
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
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Tracking
Prealignment inspection
Adjusting wheel alignment
Wheel alignment tools and equipment
Alignment machines
Road test after alignment
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
The main purpose of wheel alignment is
to make sure the tires roll without scuffing,
slipping, or dragging under all
operating conditions
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Alignment Angles
 Six fundamental angles are needed for
proper wheel alignment:
 caster
 camber
 toe
 steering axis inclination
 toe-out on turns (turning radius)
 tracking (thrust line)
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
 Forward or rearward tilt of the steering
axis (steering knuckle) when viewed
from the side of the vehicle
 Controls the tire’s load distribution in
relation to an imaginary centerline
drawn through the spindle support
 Caster does not affect tire wear
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Caster
A shopping cart caster wheel illustrates
negative caster
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Caster
A bicycle wheel represents positive caster
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Permission granted to reproduce for educational use only
Purposes of Caster
 Aid directional control
 Cause the wheels to return to the
straight-ahead position
 Offset road crown pull (steering wheel
pull caused by the hump in the center
of the road)
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Positive Caster
 Tilts the top of the steering knuckle
toward the rear of the vehicle
 Helps keep the wheels traveling in a
straight line
 When the wheels are turned, it lifts the
vehicle
 The vehicle’s weight tends to push the
wheels back to the straight-ahead
position
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Positive Caster
More common on vehicles with power steering
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Permission granted to reproduce for educational use only
Negative Caster
 Tilts the top of the steering knuckle
toward the front of the vehicle
 The wheels will be easier to turn
 The wheels will tend to swivel and
follow imperfections in the road
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Negative Caster
May be used on vehicles with manual steering,
to ease steering effort
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Permission granted to reproduce for educational use only
Caster Measurement
Measured in degrees, from true vertical
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Permission granted to reproduce for educational use only
Caster and Road
Crown Effect
Road crown is the normal slope toward the
outer edge of the road surface
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Caster and Road
Crown Effect
 Road crown causes the weight of the vehicle
to pull the vehicle away from the center of
the road
 Caster is commonly used to offset the effect
of road crown
 The right front wheel may be set with slightly
more positive caster than the left
 the vehicle pulls toward the side with the more
negative caster
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
 Inward or outward tilt of the wheel and
tire assembly when viewed from the
front of the vehicle
 Controls whether the tire tread touches
the road surface evenly
 Affects tire wear
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Purposes of Camber
 To prevent tire wear on the outer or
inner tread
 To load the larger inner wheel bearing
 To aid steering by placing the vehicle’s
weight on the inner end of the spindle
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Positive and Negative
Camber
 Positive camber
 the tops of the wheels tilt outward when
viewed from the front
 most manufacturers specify a positive
setting of about 1/4º to 1/2º
 Negative camber
 the tops of the wheels tilt inward when
viewed from the front
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Positive and Negative
Camber
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Camber Measurement
Measured in degrees, from true vertical
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
 Difference in distance between the
front and rear of the left- and right-hand
wheels
 Measured in inches or millimeters
 Controls whether the wheels roll in the
direction of travel
 Affects tire wear
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Toe
Toe-in: wheels are
closer at the front
than at the rear
Toe-out: wheels are
farther apart at the
front than at the rear
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Rear-Wheel-Drive Toe
Settings
 Rolling resistance and steering system
play tend to cause toe-out when driving
 Toe-in compensates for these factors
 By adjusting the front wheels for a
slight toe-in, the wheels and tires roll
straight ahead when driving
 Typical setting:
 1/16"–1/4" (1.6 mm–6 mm)
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Front-Wheel-Drive Toe
Settings
 The front wheels are pushed forward
by engine torque, causing the wheels
and tires to toe in
 To compensate for this action, frontwheel-drive vehicles normally have the
front wheels adjusted for a slight toeout
 Typical setting:
 1/16" (1.6 mm)
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
 The angle, away from the vertical,
formed by the inward tilt of the steering
axis (ball joints, king pin, or
MacPherson strut tube)
 Aids directional stability by helping the
steering wheel return to the straightahead position
 Does not affect tire wear
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Steering Axis
Inclination
If the angle is incorrect, part
replacement is needed
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Permission granted to reproduce for educational use only
 One front wheel is set farther back from
the front of the vehicle than the other
front wheel
 with positive setback, the right wheel is
farther back than the left wheel
 with negative setback, the left wheel is
farther back than the right wheel
 Excessive setback will cause pull
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Setback
 Manufacturing tolerances generally allow a
small amount of setback
 Excessive setback is usually the result of
collision damage
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Permission granted to reproduce for educational use only
 Amount the front wheels toe-out when
turning corners
 As the vehicle corners, the inside tire
must travel in a smaller radius circle
than the outside tire
 The inside wheel turns sharper than the
outside wheel
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Toe-Out
on Turns
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Toe-Out on Turns
 Eliminates tire scrubbing and squealing
by keeping the tires rolling in the right
direction during turns
 Not an adjustable angle
 If the angle is incorrect, it indicates bent
or damaged steering parts
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
 Position or direction of the two front
wheels in relation to the two rear
wheels
 With the proper tracking, the rear tires
follow in the tracks of the front tires
 With improper tracking, the rear tires do
not follow the tracks of the front tires
 increased tire wear, lower fuel economy,
and handling problems can result
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Tracking
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Permission granted to reproduce for educational use only
 Before attempting wheel alignment,
make sure all steering-related and
suspension-related parts are in good
condition
 It is impossible to properly align the
wheels on a vehicle with worn or
damaged parts
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Prealignment
Inspection Points
 Check for the following:
 loose wheel bearings
 wheel or tire runout
 worn tires
 tires of different sizes and types
 incorrect tire inflation
 worn steering or suspension components
 incorrect curb height and weight
 incorrect cradle alignment
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Permission granted to reproduce for educational use only
Reading Tire Wear
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Cradle Alignment
 The cradle is the strong metal structure
bolted to the frame rails on the body
 holds the lower control arms, steering
rack, and engine in alignment in the body
 Loosening and moving the cradle can
alter alignment
 Alignment holes may be provided in the
cradle and body to assure proper
alignment
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Caster, camber, and toe are the three
commonly adjustable wheel
alignment angles
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Caster and
Camber
Adjustment
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Caster and
Camber
Adjustment
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Toe Adjustment
Changing the tie-rod
length on a
rack-and-pinion unit
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Toe Adjustment
Changing the tie-rod length on
a linkage-type steering system
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Permission granted to reproduce for educational use only
Centering Steering
Wheel
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Adjusting Rear Wheel
Alignment
 Some vehicles have provisions for rear
wheel alignment
 Rear wheel alignment problems can
occur due to component wear or
damage
 Procedures for rear wheel adjustment
vary
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Adjusting
Rear Wheel
Alignment
On this axle, shim
placement changes
alignment angles
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Permission granted to reproduce for educational use only
 Various equipment and special tools
are needed
 The most basic equipment includes the
turning radius gauge, the castercamber gauge, and the tram gauge
 Alignment racks integrate the functions
of all these gauges into one machine
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Wheel Alignment Tools
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Wheel
Alignment
Tools
A. Steering wheel
lock
B. Brake pedal
depressor
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Turning Radius
Gauges
 Measure how many degrees the front
wheels are turned right or left
 Commonly used when measuring
caster, camber, and toe-out on turns
 The gauges may be portable or
mounted on the alignment rack
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Using Turning Radius
Gauges
 Center the front wheels of the vehicle
on the turning radius gauges
 Pull out the locking pins so the gauge
and tire turn together
 The pointer on the gauge will indicate
how many degrees the wheels have
been turned
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Checking Toe-Out on
Turns
 Center the front wheels of the vehicle
on the turning radius gauges
 Turn one of the front wheels until the
gauge reads 20º
 Read the number of degrees showing
on the other gauge
 Check both the right and left sides
 both sides must be within specs
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Caster-Camber
Gauges
 Used with the turning radius gauge to
measure caster and camber in degrees
 Secured on the wheel hub magnetically
or fastened on the wheel rim
 Caster and camber are adjusted
together since one adjustment may
affect the other
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Caster-Camber Gauge
Mounting
© Goodheart-Willcox Co., Inc.
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Tram Gauges
Used to compare the distance between
the front and rear of a vehicle’s tires for
checking toe adjustment
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
 The alignment machine consists of a
rack, console, and related parts
 Rack
 consists of a lift, turning radius gauges,
and equipment for measuring alignment
angles
 Console
 consists of a color monitor, keypad, and
computer
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Alignment Machine
© Goodheart-Willcox Co., Inc.
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Console
This console provides
training, instructions,
specifications, and
feedback when doing
wheel alignment
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Software
 Alignment equipment software contains
computer instructions, equipment
operating instructions, and alignment
specifications
 When installed in the computer, the
software will help you adjust all
alignment angles quickly and easily
 Usually stored on a CD-ROM
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Alignment Heads
 Mount on the vehicle’s wheels
 Brackets are used for mounting the
alignment heads on the wheels
 Use lasers or proximity sensors to
compare the alignment of each wheel
 Used to check caster, camber, and toe
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Alignment Head
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Using Alignment
Equipment
 Always follow the operating instructions
provided by the manufacturer
 Drive the vehicle up on the lift
 Carefully center the front tires on the
turning radius gauges
 Block the rear wheels
 Mount the alignment heads on the
wheels
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Using Alignment
Equipment
 Turn on the alignment console
 Follow the computer prompts
 After you identify the vehicle, the
computer will retrieve stored data
about performing an alignment on the
vehicle
 As you make adjustments, the
equipment will monitor the changes in
the alignment angles
© Goodheart-Willcox Co., Inc.
Permission granted to reproduce for educational use only
Using
Alignment
Equipment
This technician is
using a four-wheel
alignment machine
with a color monitor
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Permission granted to reproduce for educational use only
Using Alignment
Equipment
This monitor is displaying alignment
angles with instructions for adjustment
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 Always road test the vehicle to check
your work
 Drive on level pavement
 Check the steering wheel alignment
 Feel for steering wheel pull
 Check for other problems, such as
noise or vibration
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Permission granted to reproduce for educational use only
Noise and Vibration
Diagnosis Chart
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