Transcript IZM Polycast GmbH & Co. KG ideas in mineral casting

ideas in mineral casting
IZM Polycast GmbH & Co. KG
adress:
Porsestraße 19
39104 Magdeburg
Tel.: +49 (0)391 / 52 09 55 0
Fax: +49 (0)391 / 52 09 55 1
Email: [email protected]
IZM Polycast GmbH & Co. KG
ideas in mineral casting
„Corporate purpose is to design, manufacture and sale high- performance
composite materials and components in polymer concrete for the fields of
industry: machine tools, printing, measurement, semiconductor, clamping
devices and medical.“
- 01.01.2000 formation of the company BÄR-InnovationsZentrum Mineralguss
- 01.01.2008 change of name to IZM Polycast GmbH & Co. KG
member of the company:
50% Dr.-Ing. Jürgen Bär
50% Dipl.-Kfm. Felix v. Nathusius
turnover:
- 2008 € 0,7 Mio
- 2009 € 0,9 Mio
- 2010 € 1,2 Mio
- 1400m² production area, 250m² office area
-10 members of staff
- components about 1kg up to 20t
IZM Polycast GmbH & Co. KG
ideas in mineral casting
What is mineral cast / polymer concrete?
IZM “BAERLIT®“
is a material that was scientifically developed in cooperation with the Otto von Guericke
University Magdeburg. The basis for the environmentally friendly construction materials are
selected materials, a small proportion of binders based on epoxy resins and various
additives.
Advantages over steel:
- lower production costs
- a 20 x higher vibration damping
- 30% lower energy requirements
- 100% recyclable
- high stiffness
- low thermal conductivity
- high chemical resistance
- good resistance to pressure
IZM Polycast GmbH & Co. KG
ideas in mineral casting
design
We develop by customer needs and our know-how of a high quality and economic
component of mineral casting.
using 3D-CAD technology (Solid Edge)
- redesigning components to be
suitable for casting
- designing moulds
IZM Polycast GmbH & Co. KG
ideas in mineral casting
mould making
wooden moulds used by:
prototyping / low precision/ low casting volume
IZM Polycast GmbH & Co. KG
ideas in mineral casting
dual combined moulds used by:
production of small series/ low and middle precision/ low
to high casting volume
IZM Polycast GmbH & Co. KG
ideas in mineral casting
steel- or aluminum moulds used by:
production of series/ high precision
IZM Polycast GmbH & Co. KG
ideas in mineral casting
process of casting
• mixing the minerals with our resin- and hardener system
• fill the mould
• vibration of the mould
• hardening of the material
• remove from the mould
• finishing work
• packing
• delivery
IZM Polycast GmbH & Co. KG
ideas in mineral casting
products
test stand for motor
- vibration-reducing
- low noise
- good surface
- high stability
- low cost
- 3 days delivery time
(drawing  delivery)
- dimension: 1.800x800x200mm
- weight: 660kg
IZM Polycast GmbH & Co. KG
ideas in mineral casting
pedestal for filter- and biogas plant
- acid- resistant
- lower costs as variant of stainless steel in the past
- 3 different types and heights
- dimension: 500x800x1.300/1.700/2.000mm
- weight: 340/400/800kg
IZM Polycast GmbH & Co. KG
ideas in mineral casting
test stand for drive section of
BMW X-series
- vibration-reducing
- low noise
- good surface
- high stability
- low cost
- 3 days delivery time
(drawing  delivery)
- dimension: 300x700x3.250mm
- weight: 1.650kg
IZM Polycast GmbH & Co. KG
ideas in mineral casting
base of machine for precision
grinding
- vibration-reducing
- low machining
- integrated pipes for compressed air,
electric and hydraulic
- dimension: 2.000x2.500x800mm
- weight: 6.000kg
IZM Polycast GmbH & Co. KG
ideas in mineral casting
micro CNC 6- axes precisionmachine
- in the past base which was
manufactured of 5 plates of
aluminum
- without assembly working
- low-cost production
- vibration-reducing
- rapid fabric able
- dimension: 520x560x724mm
- weight: 130kg
IZM Polycast GmbH & Co. KG
ideas in mineral casting
pad printing machine
- vibration-reducing
- stability
- design
- rapid fabric able
dimension: 1.350x830x1.150mm
weight: 1.250kg
IZM Polycast GmbH & Co. KG
ideas in mineral casting
measuring machine for conductor
plate production
- vibration-reducing
- low machining needed, because
grinded in high- precision after casting
- rapid fabric able
- dimension: 1.000x830x300mm
- weight: 230kg
IZM Polycast GmbH & Co. KG
ideas in mineral casting
clamping devices to erode rotors of aircraft
engines
(Eurofighter / Airbus A380)
- vibration-reducing
- low machining needed, because grinded in highprecision after casting
- acid- resistant
- dimensionally stable
- dielectric medium
- in the past epoxy-glas resin was to instable
- dimension: Ø2.000x200mm
- weight: 1.850kg
IZM Polycast GmbH & Co. KG
ideas in mineral casting
transmitter
- vibration-reducing
- reduction of weight
- rapid fabric able
- dimension: 1.500x1.500x2.000mm
- weight: 650kg
IZM Polycast GmbH & Co. KG
ideas in mineral casting
base for eroding machine
- vibration-reducing
- integrated pipes for cooling and heating
- new development
dimension: 3.400x2.400x620mm
weight: 8.500kg
IZM Polycast GmbH & Co. KG
ideas in mineral casting
broaching machine
- vibration-reducing
- integrated pipes for compressed air and hydraulic
- low machining
- low assembly work
dimension: 700x1.000x6.700mm
weight: 8.000kg
IZM Polycast GmbH & Co. KG
ideas in mineral casting
references:
- Abwood, Dartford (UK)
- BOST (E)
- Carl Zeiss, Oberkochen (D)
- Carl Zeiss, Cambridge (UK)
- Cascade Microtech, (D,USA)
- Deckel Maho, Seebach (D)
- EMAG-Gruppe (D)
- EMCO-Gruppe (D)
- FAG, Schweinfurt (D)
- FMB, Oxford (UK)
- ITP, Bilbao (E)
- ITW Morlock, Dornstetten (D)
- Kolan, Shenzhen (CN)
- KSB, Halle (D)
- N.Correa S.A. (E)
- RedLux, Southhampton (UK)
- SAMAG, Saalfeld (D)
- Schaeffler, Schweinfurt (D)
- Siemens, München (D)
- SMS Elotherm (D)
- TRIMEK, (E)
- TRINOS, Göttingen (D)
- Winbro (UK)
- Zollner, Vac (HU)
- Exeron (D)
ideas in mineral casting
Thank you for your attention!
IZM Polycast GmbH & Co. KG
adress:
Porsestraße 19
39104 Magdeburg
Tel.: +49 (0)391 / 52 09 55 0
Fax: +49 (0)391 / 52 09 55 1
Email: [email protected]