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PRODUCT MARKETING INFORMATION
DD 2-160 XE
Unique Selling Points:
NEW FEATURE
• NEW FIXTEC SOLUTIONS FOR EASY CHANGE OF
CORE BITS:
- M16 (Standard)
- M30 (With Dust Extraction)
 EASIEST CHANGE IN THE MARKET
IMPROVED
• IMPROVED HANDLING
- „FAST- RELEASE“ CLUTCH
- OPTIMAL GEAR RATIO FOR Dry Diamond Drill
- LONG, AVS HANDLE
- SOFT PERCUSSION DRILLING MODE
UNIQUE SELLING POINTS
NEW FIXTEC SOLUTION FOR EASY CHANGE OF CORE BITS
FIXTEC SYSTEM:
M18 spindle to M16 through Fixtec arbor. Unique to Milwaukee.
M16
M18
FIXTEC ABSORPTION KIT M30
Absorption is through the core bit. The adapter can be used with the antistatic dust
extraction hose (4932 3736 29), or with the Bayonet adapter and the standard
hose. On one side there are 3 external air openings, so that the ASE1400 don’t
switch too early in the cleaning mode.
M18
M30
With this two adapters we have definitely found
the easiest way to change core bits, we ever had.
IMPROVED HANDLING
The new “fast release” clutch together with the new gear ratio gives
the user higher security in critical “jamming” drilling situations.
Optimal for small and large drilling diameters.
BETTER DRILLING PERFORMANCE ACROSS A WIDE APPLICATION BASE
Improved performance from optional soft percussion emission protects also the
diamond segments on the core bit from breaking out in the percussion setting. That
also helps to prevent the diamond segments from clogging
LONG AVS HANDLE
Lower vibration. Longer, therefore better handling in critical situations.
SPECIAL FEATURES IN FIGURES
NEW TORQUE SETTINGS
Stalling Torque
80
70
60
Nm
50
I. gear
40
II. gear
30
20
10
0
former setting
new setting
Thistechnical change increases the safety to the
operator whilst still having the possibility to drill larger
diameters. Any “jamming” of the core bit is easier to
control.
The setting is: 1st gear 50 Nm – 2nd gear 35 Nm.
NEW GEAR SETTINGS
In the first gear the tool runs now a little bit faster. This helps controlling
the tool.
Current Tool rpm: 0 – 1.100 / 0 – 3.000
NEW Setting rpm: 0 – 1.500 / 0 – 3.000
LONG AVS HANDLE
This gives you a better grip and also reduces the vibration.
It is the same handle as on the 10kg hammer but with
M14 threat. The former extension is not needed any more.
SPECIAL FEATURES IN FIGURES
NEW SOFT PERCUSSION SETTING
1 mm
old
0,4 mm
new
New identations of percussion ring 0,4 mm against 1mm of former model. This
allows you to use the percussion mode in any application without damaging
the core bit.
Many advantages:
• Redressing of Segments less frequently
• Faster drilling, because of reduced clogging of segments
• Better performance especially in hard materials
• Reduces possibility to damage diamond segments in percussion mode
Drilling without soft
percussion.
No micro cracks in
the stone. Core bit
has to work harder,
gets hotter and has to
be re dressed more
often.
Drilling with soft
percussion.
Percussion hits micro
cracks in the stone. Core
bit cuts faster and
easier, therefore it
doesn’t get so hot and
has to be re dressed
less frequently.
SPECIAL FEATURES IN FIGURES
DRILLING TEST
50
Drilling Time in sec.
40
30
20
10
0
0
10
20
30
No. of Holes
40
with Soft Percussion
without Soft Percussion
Note: Internal Test result.
Drilling Comparison of 48 holes, depth 60mm. No redressing of
diamond segments during test.
RED LINE drilling with soft percussion
• Very constant drilling time per hole.
• Avg. time per hole 13 sec.
• No need to redress the diamond segments
GREY LINE drilling without soft percussion
• Increasing drilling time.
• Twice as long after 18 holes.
• Redressing of diamond segments is recommended after 12 holes
SPECIAL FEATURE SECTION
NEW FIXTEC SOLUTION – HOW DOES IT WORK?
3
space
1
4
locked
4
2
Un-locked
FIXTEC in locked position.
The ball 1 is outside the space. Metal lock 4 is locked.
FIXTEC in Un-locked position.
By turning the metal ring 3, the round ball 2 is then
pushed in the space. Then the metal lock 4 is
released.
It doesn’t matter how firm the core bit locks on to
the spindle. The easily releases FIXTEC nut it is
always easy to remove the core bit without any
other tools.
This principle is similar on the M16 FIXTEC adapter
and on the M30 FIXTEC adapter. Both solutions are
very user friendly.
Both FIXTEC solutions are a must for everybody
working with core bits.
This is unique - this is accessory business!
3
3
COMMON APPLICATIONS
Drilling holes for
Electrical fixtures (sockets), ventilation/ air conditioning/ water cooler,
pipes (gas/ water), cable channel (Electric), residential facilities, …
28mm, 1” Suitable for 1" copper pipe, conduit for electrical cables and blow – out pipes
for Combi Boilers
38mm, 1.5” Suitable for 1.5" waste pipe (as from kitchen sinks, washing machines and
dishwashers)
52mm, 2” Suitable for 2" pipe or 1.25" lagged waste pipe
65mm, 2.5” Suitable for 2.5" pipe
75mm, 3” Suitable for 2" lagged pipe
107mm, 4” Suitable for 4" (100mm) soil pipe / central ventilation outlets
117mm, 4.5” Suitable for soil pipe (100mm) with space for collar and 110mm Flue Outlets
127mm, 5” Suitable for 5" Boiler Flue outlets and extractor fans
TARGET CUSTOMERS
• PLUMBERS
• HVAC
• ELECTRICIANS
• BUILDERS/ GENERAL CONSTRUCTION
• AND ALSO MANY PRIVAT USERS
SEARCHING A PROFESSIONAL TOOL
FOR RENOVATION
FEATURES
5
9
8
4
2
7
3
6
1
10
NEW – IMPROVED
1.
Powerful drilling with long AVS Handle. Better handling, perfect grip,
lower vibrations
2.
M16 FIXTEC System, with SDS reception for pilot drill
3.
New soft percussion setting. Percussion Ring with 0,4 mm instead of
1mm
4.
New gear ratio and optimized torque setting. Better handling.
5.
Lock on switch with variable speed.
6.
2 gear steps. Ideal for different core bit diameter soft or hard material.
Drilling speed full load (1. gear 890 rpm/ 2. gear 1770 rpm)
Drilling speed no load (1. gear 1500 rpm/ 2. gear 3000 rpm)
7.
NEW FIXTEC absorption system. With bayonet adapter for perfect
connection on standard hoses.
8.
NEW core bit Range for best drilling results, see also accessories.
9.
Switch for percussion mode.
10.
Special Pilot Drill adapters for M30 core bit system
*PATENTED
TIPS
INTRODUCTION IN DRY DIAMOND
CUTTING
•
Dry Diamond Drilling is the “hand held” solution for drilling large diameter
into masonry.
•
Dry Diamond Drilling is fast, efficient and also low priced
•
Dry Diamond Drilling is ideal for light building material in interior fittings
like limestone, perforated bricks, red bricks, soft clinker,…
•
Not suitable for hard reinforced concrete.
•
Our FIXTEC absorption system allows you to work in a dust free
environment and gets the dust out of the drilling hole. This is faster and
increases the lifetime of the core bit.
This is particulary important in ground drilling applications and deep
holes for extracting the dust out of the hole. The diamonds on the core
will not wear so fast and more holes with the same core bit are possible.
•
Do’s and Don’ts
- use the right speed through gear selection
- extract the dust from the drilling hole with absorption system
- don’t press the tool too hard (this does not accelerate the drilling
process) or too soft press it constant
- re-dress dull core segments frequently
TIPS
USAGE OF A DRY DIAMOND DRILL
•
Use a tool with enough power
•
Ensure that the machine has a slipping clutch, better with additional electronic cut out
and a long side handle
•
It is better to have a variable speed machine for soft start.
•
The machine should operate (speed under load) between 900 – 1500 rpm. The harder
the material being drilled or the larger the core size, the slower is the required rpm
•
Normally it is right if you say Diamond Core drills cannot be used in hammer
action. But with our NEW Soft Percussion Setting you reach a better performance
with diamond core bits in hard material. Activating the soft percussion is sometimes
the only possible way!
•
Ensure that the core is rotating when entering and leaving the hole
•
While drilling keep the core and machine leveled at all times
•
Do not force the core bit this damages the diamonds – let it do the work for you.
•
Clear the debris at regular intervals as a build up of debris may cause over heating,
excessive clutch wear and possibly segment loss. Or even better use the absorption
system especially in solid material.
Core bit diameter
rpm
QUESTIONS & ANSWERS
•
What do I have to do if the core bit does not drill properly?
Re dress the core bit by drilling into a very abrasive material (high sand
content). Check if the pilot drill is damaged or if the spindle of the tool
has a failure.
•
What do I have to do if the tool drills to slow or stops drilling?
Speed of tool is too high or too slow. Also it is possible that the
diamonds are polished or dull. It could also be that the material is too
hard or that the selected core bit doesn’t fit the material.
•
What’s wrong when the core bit “jams” stuck in the hole?
Core bit is not in an right angle or there is too much dust in the hole
which blocks the drill bit.
•
Core segment wear too fast?
Drilling speed is wrong, probably too slow and tool is pushed too hard.
The guidance is not precise enough.
The material is too hard.
•
I’m losing diamond segments?
Core bit is running off line. There could be also too much dust creeping
between core bit and hole.
SPECIFICATION
Catalog number
3686 90 (220V EU)
3687 05 (240V GB)
3687 00 (110V GB)
EAN CODE
4002395232505 (220V EU)
4002395232628 (240V GB)
4002395232512 (110V GB)
Availability in PTD
EU Version FEB 2004
Volts (AC/DC)
220-240
Watt
1500
No load speed rpm
0 – 1.500 / 0 – 3.000
Speed under load rpm
0 – 890 / 0 – 1.770
Soft percussion impacts
24.000 / 48.000
Spindle Diameter
M18
Gear neck mm diameter
57
Weight incl. adapter and add. Handle kg
4,2
Measurement l x b x h mm (with adapter)
450 x 80 x 140
Total weight incl. Packaging
Tools per Euro pallet
STANDART EQUIPMENT:
Case, AVS handle, FIXTEC adapter M16 on M18 spindle, SDS Drill bit
(GB standard chuck)
ACCESSORIES
•
FIXTEC absorption system
M30 on M18 spindle.
Including Bayonet absorption
adapter
Part No.
4932 3991 75
•
Pilot Drill adapter for FIXTEC
absorption adapter M30
- for 100 mm core bit
- for 400 mm core bit
- suitable drill 110 x 8 mm
Part No.
•
FIXTEC Chuck for M16 core
bits on M18 spindle.
Part No.
4932 3991 74
•
FIXTEC Chuck for M16 core
bits on r ½“ spindle
Part No.
4932 3992 19
•
FIXTEC Chuck M16 for ½“
spindle including adapter for
standard chuck. (SW11)
Part No.
4932 3992 20
4932 3992 21
4932 3991 73
4932 3070 70
ACCESSORIES
•
•
•
Pilot drill for M16 chuck
(M18 spindle)
- for 60mm core bit
drill bit 140 x 8 mm
Part No.
Pilot drill for M16 chuck
(1/2” spindle)
- for 60 mm core bit
drill bit 160 x 8 mm
Part No.
Range M30 Core bits,
working length 400 mm.
Diameter
32
42
52
68
82
102
112
122
127
132
152
162
4932 3070 71
4932 3070 71
399161
399162
399163
399164
399165
399166
399167
399168
399169
399170
399171
399172
ACCESSORIES
•
Guidance plates for pilot drill.
32
42
52
68
82
102
112
122
127
132
152
162
Part No. 4932
399222
399223
399224
399225
399226
399227
399228
399229
399230
399231
399232
399233
•
Antistatic hose
Part No.
4932 3736 29
•
Core Bits M30 Diameter
68 mm
82 mm
Part No. 4932
3992 17
3992 18
•
Core Bits M16 Diameter
68 mm
82 mm
Part No. 4932
3719 78
3719 79
•
•
Small screw
Big screw
4931 6216 95
4931 6236 82