REPLACEMENT ROLLERS THAT MAKE A DIFFERENCE

Golfco International, Inc. is the premier manufacturer of replacement rollers for reel-type mowers

• • • We specialize in high-tech polyurethane and steel. We manufacture for most reel-type mowers including: Jacobsen - John Deere - Toro National - Bunton - Lesco

TWO INCH GROOVED & SMOOTH ROLLERS

CUT-A-WAY VIEW 2” GROOVED ROLLER

THREE INCH GROOVED ROLLER

OUR HISTORY

• For the past 18 years Golfco has been producing replacement rollers for the golf industry. Golfco pioneered the use of innovative technology in its competition rollers with advantages found nowhere else

SUPER TOUGH SOLID “URETHANE” EXTERIOR BODY CAST OVER THICK

• • • • -slick surface along with solid elastomeric precision cast body material helps eliminate buildup of debris -body has positive memory rebound - molecular action of urethane material tends to shake grass & dirt from surface -tough, abrasion resistant urethane body is superior to steel -entire mower is cushioned by shock absorbing body material

HEAVY DUTY FOUNDATION RUNS FULL LENGTH OF ALL CAST ROLLERS

• • • • -one piece thick gauge steel resists denting and bending -steel tubing is permanently bonded to urethane body -large diameter steel tubing maximizes stability -machined interior of tube holds bearings and seals securely

COMPETITION PRODUCTS FOR GOLF / TURF INDUSTRY

• • • • • • • • • • • • • • • •

ROLLERS, BEDKNIVES, REELS AND MORE PROMOTES A MORE CONSISTANT CUT SUPER TOUGH SOLID URETHANE

– EXTERIOR BODY CAST OVER HEAVY DUTY STEEL ROLLERS

ALL ROLLERS ARE RE-BUILDABLE

QUICK AND SIMPLE

SEALED BEARINGS

NON-REGREASABLE / NO MAINTENANCE

COST EFFECTIVE PRICES

NOTHING COMES CLOSE TO THIS UTILITY OR VALUE

FITS ALL MAJOR BRANDS JACOBSEN, TORO, JOHN DEERE, RANSOMES AND MORE STAINLESS STEEL BEARINGS FULL LENGTH SHAFTS DEBRIS WON’T STICK IN GROOVES ELIMINATES TURF GOUGING URETHANE MORE ABRASION RESISTANT THAN STEEL

BEARINGS ARE NONREGREASABLE SEALED BALL BEARINGS

• • • • • • -no grease or oil maintenance - no grease fittings to maintain -double "high contact" sealed bearings -exterior sealing (v-ring and shoulder seals) keeps all debris out of housing -the same overhaul kit fits each and every competition roller -inexpensive and complete overhaul kits -all rollers are re-buildable (typically less than ten minutes

OVERHAUL KIT

ONE SIZE FITS ALL

OVERHAUL KIT INSTRUCTIONS

• • • • • • • • • • • • • • • •

(For Overhaul Kits # -2OH & 2OHSS) All Competition Rollers are assembled with the following components in each roller end (in order of assembly).

PART NUMBER DESCRIPTION A – 2BEARING/C B – 2SR625 C – 2SEAL16 D – 2VR625 E – 2WASHER-90 F – 2RCLIP Sealed ball bearing Heavy duty snap ring Collar seal with O-ring Nitrile rubber V-ring (black) seals Hardened steel washer Exterior heavy duty lateral retaining clip REMOVAL OF OLD COMPONENTS: (On one end only - “END A”) Remove the outer lateral retaining clip.

Remove the hardened steel washer (slides off end of shaft).

Remove the black rubber V-ring seal (located against the collar seal).

Remove the collar seal from inside the roller tube.

Remove the snap ring which is next to the bearing inner race.

REMOVAL OF OLD COMPONENTS:

• • • • • • • •

(On one end only - “END A”) Remove the outer lateral retaining clip.

Remove the hardened steel washer (slides off end of shaft).

Remove the black rubber V-ring seal (located against the collar seal).

Remove the collar seal from inside the roller tube.

Remove the snap ring which is next to the bearing inner race.

Remove the shaft and all of the components of the second end (“END B”) at the same time by forcing the shaft into the roller tube at “END A” and out through “END B”. Take precautions to prevent the shaft from causing damage or injury as it projects out the end of the roller tube.

Remove the bearing, seal and retainer components from “END B” of the shaft. Use the shaft to force the “END A” bearing out of the roller tube.

REBUILDING ROLLER WITH NEW COMPONENTS:

• • • • • • •

(Overhaul kit # -2OH / -2OHSS contains 2 each of the components listed above) Insert the shaft into the roller housing. Press new bearings onto the shaft ends and into bearing housing using Golfco assembly tools (97TOOL40A). The inner shoulder of the shaft will help to center the bearings and shaft in the roller tube.

Install both snap rings to hold bearings in place. You may have to shift the shaft after installing the first retainer.

Place a small amount of your favorite industrial (not erotic) grease in the housing next to the bearing.

Install the collar seal into the housing with its counter-bore facing outward. The outer O-ring will center the collar as it seals.

Push the black rubber V-ring seal onto the shaft end with the thin flexible lip section facing inward. With careful motion, push the V ring down into the counter-bore of the collar seal. The lettering molded into the V-ring should be set flush with the outer face of the collar seal.

Install the steel washer and the exterior lateral retaining clip.

• TOOL KIT FOR EASY OVERHAUL

STEEL ROLLERS - THE BEST AVAILABLE

• • • • • -economical prices - nothing comes close to this utility and value -2" diameter rollers are one piece 1/4" thick drawn seamless tubing -smooth 11-gauge steel tubing on 2.5" and 3" diameter rollers with steel end hubs permanently fusion welded full circle -overhaul kit includes all bearings & seals (same kit as our cast rollers)

GOLFCO STEEL ROLLERS

TEN YEARS OF SERVICE

THREE INCH SMOOTH ROLLER

OTHER OUTSTANDING FEATURES

• • • • • -solid cast grooved rollers without debris pickup -shafts are full length and retrofit to mower head -machining tolerances less than .0002" (2/10,000") -superior sealing design for bearings -all rollers are rebuildable - simple and quick

PATENTED GROOVED ROLLERS U.S. PATENT 5394681

"RADIUS" GROOVE DESIGN IS UNIQUE AND EFFECTIVE

• • • • • -continuous solid radius grooves have no opposing sides -solid debris will not lodge in the grooves -rounded corners on turf contact surfaces eliminates turf gouging and “mushrooming” at top of grooves -significantly easier to "steer" your mower

CONTACT YOUR LOCAL DEALER:

• • • or Golfco International Inc. directly at [email protected]

(425) 861-7755 • • Visit our website www.golfcointl.com

MORE GOLFCO INOVATIONS

• STUBBY ROLLER FOR ROTARY DECKS

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• JOHN DEERE 3245C

MORE GOLFCO INOVATIONS

• JOHN DEERE 3245C

BEDKNIVES REELS & SCREWS

GOLFCO’S MIGHTY HAMMER

• UNIQUE POLYURETHANE MALLET

CUSTOM PROJECTS

Golfco Rollers are sold by the following major golf distributors

• • • • • • • Precision Small Engine Eagle One Golf Products Blades Ltd of Louisiana SV Moffett in New York Great Lakes Turf in Michigan Southern Links in Northern California And many more