Transcript Suyash

Suyash Enterprises.
[email protected]
• Welcome to Suyash
Enterprises…..
• Presenting Latest ONLINE
developments ..
• ….. Much beyond conventional
thermal analysis ! ! …..
Suyash Enterprises.
• About Us…..
• We are active in the field for last 18 Years serving
more than 1000 customers
• We are an ISO 9001 : 2000 company certified by
BVQI for Carbon Silicon Analysers, Carbon Cups,
Temperature Indicators and Temperature Tips.
• In House Research and Development center
Recognised by Dept of science and technology, Govt.
Of India.
Suyash Enterprises.
• Latest developments in thermal analysis
with SUYASH ONLINE ANALYSER …...
• S. G. Iron (Ductile Iron)
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Mg cups.
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Carbon Cups.
• Cast Iron
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C.E. Cups.
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Carbon Cups.
FEATURES OF ONLINE ANALYSER
S.G. Iron:
Salient Features.
User-friendly system.
New generation logic
Connectivity to spectrometer.
Actual cooling curve is stored.
Job-wise parameters and target values are stored.
Several important points are displayed with mathematical precision
to understand behavior of solidification.
Existing equipment can be connected to “ONLINE”.
Colour codes for different types of metals for convenience.
S. G. iron Mg. Cup
• Features with Mg Cup
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Nodularity
Nodule count
Secondary Shrinkage
Solidification Mode of treated metal:
Hypo eutectic, Eutectic, Hyper Eutectic
or combination is detected.
• Detects if Carbides are present.
• Residual Magnesium is displayed.
Enlarged View of Mg Cup
S. G. Iron : Carbon Cup
• Features with Carbon cups
• Can analyse composition of very high CE values.
• Various target levels for each job could be set to
alert the operator.
• Job, Heat / Melt number, Iron type are stored
for data analysis.
• Job-wise charge calculation can be seen. Facility
to feed composition of steel, Pig, returns etc.
in order to calculate charge mix.
• Connectivity to spectrometer.
• Recommended alloy addition from the results
of spectrometer/ carbon Silicon analyser is
displayed.
SG- CI CUP
SALIENT FEATURES
• CAST IRON :
• Online Analyser can be connected to your
computer / LAN system.
• Job name, heat number, Iron type stored with curve for data analysis.
• Various target levels are set for each job to alert operator.
• Detects several points on cooling curve
to understand behavior of solidification.
• The data is presentable to end
customers in electronic or printed form.
Cast Iron : CE CUP
•Features with CE cups
• Prediction of microstructure
(Type A, C, D /E),
undercooling and
recalescence tendency
• Eutectic Cell count
• Shrinkage tendency
• Chilling tendency
Cast Iron : CE CUP
CAST Iron : Carbon Cup
• Features with Carbon cups
• Unmatched accuracy
• Job-wise charge calculations. Composition of
all inputs are fed to calculate charge mix.
• Complete Log sheet is maintained.
• Recommended additions are displayed after
cup is poured.
• Micro shrinkage tendency is predicted.
• Hardness and Tensile strength of unalloyed
cast iron.
• Degree of saturation (Sc) is displayed.
CAST IRON : CARBON CUP
Storing the Jobs.
• Jobs could be entered into the online
instrument with its composition and
requirements of mechanical and
metallurgical properties.
• Job can be selected when pouring the cup
• As soon as the analysis of cup is complete,
values within the given range are displayed
in green and out of range in red colour.
Composition of Scrap and Alloys
• Composition of pig, steel, 5 different types
of returns can be entered for charge
calculations.
• Recovery of alloys like carbon, silicon, Mn,
tin, phosphorus etc can be entered.
• The cost of all elements to be added can be
entered to calculate total cost of melt.
LOG SHEET
• In log sheet you can enter job poured, target
composition , required charge mix, weight of scrap
used etc.
• It is further used to find detailed addition
calculations.
Temperatures taken from tips are stored in form
automatically
UNIQUE CHARGE CALCULATOR
• In the form if job is selected, and the amount of
steel, pig and foundry returns are entered, it
calculates how much additions of alloys is
required.
• A spectrometer can be connected to Suyash
ONLINE so that it can display reading obtained
from spectrometer directly on shop floor along
with the additions required alongwith additions
requirement
Logsheet / Charge calculation form
To summarise ….
• Many of the problems faced by a
foundryman are related with the
solidification behavior.
• Many leading foundries are benefited with
online corrections and with the stored
curves for future analysis
Contact For further details at our nearest
sales and service center
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PUNE HEAD OFFICE: Mr. Kakatkar : Mobile : 98220 60278
E-mail : [email protected] Mr Kelkar : Mobile : 98220 60279
AHMEDABAD: Mr. Hambir Bhonsale. Mobile : 98251 92925
AGRA
: Mr. Anand Saxena. Mobile: 05623 202851
BELGAUM : Mr. Chidambar Kulkarni. Mobile : 98452 08370
CHENNAI
: Mr. Jijesh Nair.
Mobile : 04435 516277
COIMBATORE
: Mr. Sridhar.
Mobile : 98430 99833
HYDERABAD
: Mr. Jijesh Nair.
Mobile : 04435 516277
JALANDHAR
: Mr. Anand Saxena. Mobile : 05623 202851
KOLHAPUR
: Mr. Nilesh Jadhav. Mobile : 98220 75819
KOLKATA
: Mr. Nilesh Potdar. Mobile : 98311 21590
RAJKOT
: Mr. Hambir Bhonsale. Mobile : 98251 92925