Transcript Lysbilde 1
Welcome to Bekkelaget Wastewater Treatment Plant Gas holder and Upgrading plant Admin building Rock caverns FACTS: • 35-40% of all wastewater from Oslo, treated at Bekkelaget WWTP • Plant put in operation in 2000 • Owned by the City of Oslo, operated by the private company Bekkelaget Water inc. (BEVAS) • Approximate 280.000 pe • Average daily flow ~100.000 m3/d • Outlet demands: P-removal > 90% N-removal > 70% (including overflow) • Sludge production ~5.500 tons DS/year • Gas production: 3.700.000 Nm3 Concession • New demands from 01.01.2009: – Nitrogen 70% of all nitrogen must be removed – Phosphorus: 90% of all phosphorus must be removed – Organic matters: 70% of organic matters as BOD5,must be removed – And the total amount of overflow must be less than 2% of the total loads of nitrogen, phosphorus and organic matters These new demands together we increasing load to the plant will cause some challenges in the future 4 Phosphorus and Nitrogen loads to Inner Oslofjord 1910-2004 Water capacities • Dry weather flow 1450 l/s -125.000 m3/d biologically treated (max capacity 1900 l/s) • Water flow rates between 1900-4000 l/s is treated chemically • Water flow rates between 4000 - 6000 l/s is treated through 3 mm screens Water and sludge treatment process PAX-18 Primary Precipitation 1900 l/s<Q< 4000 l/s Q<1900 l/s Magasin~35.000m3 Primary Clarifier Filter Activated sludge Q=1900 l/s Sand, grit and screenings FeSO4 Biogasupgrading 4000 l/s < Q < 6000 l/s Biogas Bio sludge Thickener Buffertank Primary sludge Digester Silo Dewatering Silo Overflow PAX-18 Buffer Digester Overview Water treatment 1. Inlet tunnel 2. Screens, sand and grit removal 3. Primary settling/ direct precipitation 4. Bio step, activated sludge 5. Clarifiers 6. Extra space(not in use) 7. Sand filters Sludge treatment 8. Digesters 9. Sludge treatment 10. Sludge treatment 11. Ventilated air treatment – odor control 12. Biogas, upgrading 212 m 12 Sludge – heating system - existing Thickener Primary sludge Sludge buffertank Biosludge Sludge buffertank Biogas Thickener Heating – buildings and plan Ventilation + adm in building Boiler (gas/oil) Digesters De watering Silo RSL 1 Silo RSL 2 9 Sludge – heatingsystem Thickener Primary sludge Excess heat from upgrading plant Upgrading biogas Sludge buffertank Biosludge Sludge buffertank Thickener Biogas to upgrading Pellets Heating – buildings and plan Ventilation + adm in building Boiler (Gas/oil) Digesters Heat pump Without heatpump in operation Cooling of sludge De watering Silo RSL 1 Silo RSL 2 1 0 Use of biogas • The plant produces large amounts of biogas • It is similar to f.ex Propan and has a high heating value • Until 2006 – gas used for sludge drying and heating of sludge and buildings • From 2006-2010, only 50% of produced energy from gas used • Different solutions discussed – Electricity production – Fuel production, two different options – gas production similar to 2,2 million liters of diesel pr year – Heat to district heating system Bærekraftig drift Optimalisering energibruk - BRA BRA nå og fremtiden: Til nå – Anlegget satt i drift 2000, relativt moderne anlegg – Lys og ventilasjonsstyring – Frekvensomformere – Stort overskudd biogass Fremover – Varmepumper – Oppgradere/frigjøre biogass til drivstoff – Pellets som støttevarme – Fokus på O2 regulering, godt nok – Bruk av lavverdig energi • I forbindelse med vurdering av alternativ fremtidig bruk av biogassen på BRA ble det utarbeidet et miljøregnskap - 1 2 Upgraded biogas (biomethane) • Upgraded biogas (biomethane) as fuel is almost CO2 neutral and is the most environmental friendly of fuels commercially available • In 2009 the biogas production was 3.600.000 m3 (60% methane), equivalent of 24 million kWh/year or 2.2 mil liter diesel. The production can keep 80 busses running on biomethane, every day • The plant for upgrading of biogas to biomethane was put in operation early in 2010 • The investment costs for this plant was 32 mill NOK. Including necessary investments rebuilding the heating system and the sludge treatment process the total cost was 55 mil NOK COOAB ® process – CO2 absorption CO2 absorption Gas drier gassholder High pressure compressor Activated coal - filter 200 bar CO2 0,5 bar 2 bar Odorizer CO2 removal/ COOAB recovery Water quality 2010 440,6 mill m3 39,98 mill m3 0,67 mil. m3 Total flow: Treated volume: Overflow: Phosphorus in (tons) 161,4 out (tons) 12,48 Nitrogen 1 328 408 69,3 10,0 70% BOD 7 313 129 97,5 3,1 70% COD 16 965 - - - - *Concession numbers are incl. overflow. **Results from 2010 incl. overflow Removed Concentration Concession (%)** (mg/l) (tons)* 92,3 0,31 90% Sludge • • Sludge production: 17.700 tons sludge, or 5.400 ton TS / year 90% of sludge are being used as a fertilizer for grain production Limit (mg/kg TS) 2002 2009 Pb (mg/kg TS) 80 36,8 18,8 Cd (mg/kg TS) 2 1,48 0,68 Hg (mg/kg TS) 3 1,04 0,65 Cr (mg/kg TS) 100 34,3 19,8 Ni (mg/kg TS) 50 26,3 17,1 Cu (mg/kg TS) 650 703 277 Zn (mg/kg TS) 800 398 410 Bekkelaget Water inc.(BEVAS) • The Municipality of Oslo has signed an operation contract for Bekkelaget WWTP (BRA) with BEVAS for 15 years • Operation contract stared in October 2001 • BEVAS is owned by Läckeby Water Group (Sweden) • Läckeby also have interests in Purac AB, and offer services within, construction, design, building, equipment and operation. • The company has 180 employees, has a turnover on 600 mil. SEK, and runs businesses in 10 countries