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Overview
5.
In depth discussion: cold-seal
and countline flow-pack
(November 30th, 2007)
next step:
6.
7.
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+39.02.9302569
[email protected]
http://www.neophane.it
In depth discussion: high barrier
powders, liquid and coffee
(January 31st, 2008)
In depth discussion: sleeves
(February 29th, 2008)
also available on our internet site
www.neophane.it
Neophane S.p.A. has opened a new prospect to its
commercial partners:
Neo Customer Care
a procedure in the vanguard for our field:
through our internet site www.neophane.it
our customers can reach in a real time the
following activities:
• to display the existing orders and the state of
progress;
• to display the finished goods stock
• to interact with the Technical Office, in order to
study new packaging solutions;
• to interact with the Graphical Office, in order to
study new ideas for the presentation and the
appeal of the product
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http://www.neophane.it
Please, contact Neophane Customer Service at the
n. 02.932691 for any information.
Overview n°5, 11/30/07 - page 2/11
TRANSPARENT APPROACH
Everything under control, on Neophane web site
Customer
→
•LOGIN
•PASSWORD
•SITUAZIONE ORDINI IN CORSO
•SITUAZIONE STOCK
•VARIE
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Overview n°5, 11/30/07 - page 3/11
•LOGIN
•PASSWORD
•SITUATION OF RUNNING ORDERS
•SITUATION OF STOCKS
•OTHERS
Overview N° 5
Nov. 30th, 2007
cold-seal and
countline flow-pack
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Overview n°5, 11/30/07 - page 4/11
The flow-pack
with cold-seal
As the wording indicates, cold-seal allows the closing of the pack with
just pressure, using the sealing bars at room temperature.
It is used on automatic Horizontal FFS machines, particularly for the
wrapping of chocolate snacks and ice creams (that is all products
sensible to temperatures), but more and more used in order to
reach faster packing speeds (higher than 50m/min) and energy
saving.
Fields of application:
•
Single-dose chocolates
•
Ice creams
•
Snack bars
•
Cards and gadgets
•
Single-dose washing-up tablets
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Overview n°5, 11/30/07 - page 5/11
Applications
During the printing phase, the cold-seal is applied on the reverse side in
register.
Cold-seal is normally a natural derivative of the rubber tree, but there
are also synthetic cold seals available that totally eliminate the risk
of allergic reactions.
The films usually used for this kind of application are monolayer of
coextruded OPP base:
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•
TRANSPARENT OPP, that allows the visualisation of the
product
•
METALLISED OPP, that gives light barrier
•
white and metallised
attractive appeal
CAVITATED
Overview n°5, 11/30/07 - page 6/11
OPP,
that
give
an
CHARACTERISTICS
The following peculiarities are important for this kind of wrapping:
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•
very brilliant inks;
•
good adhesion of inks (in case of metallised film, it is necessary
the print on the metal side);
•
resistance to water of inks and release (for the ice-cream field);
•
very low solvent retention after printing;
•
very low odour level of the applied cold-seal;
•
register of the cold-seal, to allow the correct sealing during the
wrapping procedure;
•
compatibility of the two most important components:
release/cold-seal, to guarantee the correct unwinding of the reel
during the cutting and the wrapping phases.
Overview n°5, 11/30/07 - page 7/11
STRUCTURES
STRATIGRAPHY
µm
g/m²
Release varnish (coverage 100%)
1
1,50
Inks (coverage 100%)
1
1,00
25÷35
22,75÷31,80
3
3,00÷5,00
transparent / metallised  / metallised-white OPP
COLD-SEAL
The film is printed on the treated side (transparent or white) with
suitable inks. Over the inks a release coating is applied to prevent
the adhesion of the sealing side in the reel, in order to permit
unwinding of the film.
In line, on the opposite side, the cold-seal is applied in register.
The good water vapour barrier given by OPP film, enables the use of
this structure in the detergent field for the single-dose washing-up
tablets.
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PROPERTIES
METHOD
UNIT
VALUE
TOLLERANCE
ADHESION of inks & cold-seal
NEO 115
%
> 95
≥ 95
ASTM 88-05
N/15mm
> 1,0
≥ 1,0
SEAL STRENGTH
T: 25°C / P: 4bar / t: 0,5sec.
Overview n°5, 11/30/07 - page 8/11
STRUCTURES
- continued
STRATIGRAPHY
µm
BOPP
g/m²
20
18,20
Inks (coverage 100%)
1
1,00
Adhesive
2
2,60
12
20
16,80
18,20
3
3,00÷5,00
Metallised PET /
or Metallised COEX OPP (both side treated)
COLD-SEAL
In this structure, the cold-seal can be applied in line or out of line.
The importance of this duplex is given by the use of the metallised PET, that
guarantees an excellent barrier to oxygen and to light, as well as to water
vapour for the presence of the OPP layer.
This structure has a good rigidity and can be used for snack bars, or for the
over-wrapping of biscuits in thermoformed containers.
PROPERTIES
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METHOD
UNIT
VALUE
TOLLERANCE
ADHESION STRENGTH
ASTM 904-98
N/15mm
> 0,80
≥ 0,80
SEAL STRENGTH
T: 25°C / P: 4bar / t: 0,5sec.
ASTM 88-05
N/15mm
> 1,0
≥ 1,0
Overview n°5, 11/30/07 - page 9/11
STRUCTURES
- continued
STRATIGRAPHY
µm
g/m²
Inks (coverage 100%)
1
1,00
SLEEKED PAPER
48 ÷55
50÷55
3
3,00÷5,00
COLD-SEAL
STRATIGRAPHY
µm
g/m²
Release varnish (coverage 100%)
1
1,50
Inks (coverage 100%)
1
1,00
25
22,75
3
3,00÷5,00
COEX PP
COLD-SEAL
In this structures the cold-seal is applied on 100% of the reverse surface.
Mainly used for the wrapping of cards, the PAPER allows the tearing opening,
while the total cold-seal application helps the wrapping because of the
immobility of the contents.
PROPERTIES
METHOD
UNIT
VALUE
TOLLERANCE
ADHESION of inks & cold-seal
NEO 115
%
> 95
≥ 95
ASTM 88-05
N/15mm
> 1,0
≥ 1,0
SEAL STRENGTH
T: 25°C / P: 4bar / t: 0,5sec.
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[email protected]
http://www.neophane.it
Overview n°5, 11/30/07 - page10/11
Overview
Next step on January 31st, 2008
6
'
7
*

+39.02.93269.1
+39.02.9302569
[email protected]
http://www.neophane.it
high barrier,
powders, liquid and coffee
also available on our Internet site
www.neophane.it starting Jan.31st