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Power Electronics Group P.O. Box 35 Monash University, 3800 Victoria, AUSTRALIA PH: +61-3-9905 3473 +61-3-9905 3478 FAX: +61-3-9905 9606 An Integrated Approach for the Protection of Series Injection Inverters Michael Newman Supervisors: Dr D.G. Holmes and Prof. R.E. Morrison The Integrated Protection Solution The Series Protection Problem Create an appropriately rated current path for all load and fault conditions using the IGBT ‘null’ state (Fig. 3), triacs/thyristors, and a primary bypass contactor. Ensure hardware trip capabilities of the triacs/thyristors with reset capabilities held only by the DSP controller. Triacs / thyristors should also have trip capabilities from the DSP, for over-current and other inverter faults. Co-ordinate the system startup, shutdown, fault reaction, and fault recovery using a state machine (Fig. 4). Appropriately rate the protection elements based on the fault level, power system protection parameters and inverter ratings. Normal Operation 3 Phase Fault Duration Initialise State 1500 ~ 1000 ~ After Initial Call (1,4,5) Open Contactor State Contactor Opened (1,4,6) Open Triac State Otherwise Wait (4) Triac Opened (1,4) 3 phase Voltage Source 0 -500 -1000 -1500 0 0.01 0.02 0.03 Time (sec) 0.04 0.05 3 phase Current Transformer (CT) 0.06 3 phase Voltage Source System Load System Load 3 phase Current Transformer (CT) to Active or Passive 3 phase Rectifier OFF Isolated State Contactor Closed (3) 2000 Wait for Un-Isolated Button & No Fault 0 ON OFF OFF 0.02 Close Contactor State Fault held too long or Thermal Fault (2,3) Wait Until Contactor is Closed (3-4 Cycles) (2,3) ON Fault State Ramp Down State Wait for Cleared & Acknowledged Fault (2,3) (1) Forced IGBT Null State (All Lower IGBTs ON) (2) All IGBTs Forced OFF after Delay for Triac Latching -4000 0.01 Update Reference from Background Otherwise Decrement Reference Magnitude (4) DC Bus Voltage Vab Inverter Output Voltage 0 Run State (4) OFF 4000 -2000 Otherwise Increment Reference Magnitude (4) to Active or Passive 3 phase Rectifier OFF OFF Stop State Fault (1,3,5) 500 Ramp Up State OFF Switch (4) Wait Until Triac is Open (1,4) Wait Until Contactor is Open (1,4,5) ON Switch (4) The action of the series connection is closer to a current transformer than a voltage transformer, (from the inverters perspective) whilst the mmf balance is preserved. Fault currents will reflect through to the inverter. If the inverter is tripped off under fault conditions (or even under normal load conditions) the current transfer will still remain, causing the inverter to perform as a rectifier (Fig. 2). Substantial overvoltages are quickly generated, destroying the inverter (Fig. 1). A constant current path is required at all times, irrespective of the load current and state of the inverter, to avoid damage to the series inverter system. 0.03 Time (sec) 0.04 0.05 0.06 Figure 1 Figure 3 Figure 2 (3) Power Drive Protection Masked Out (4) Power Drive Protection Unmasked (5) Triac Held Latched ON by DSP (6) Triac Latch Reset by DSP Figure 4 ~ Series Inverter Shunt Inverter Fault Condition Protection Power Elements Simulated Results Experimental Setup Experimental Fault Tests Triac Triggered by Overcurrent and held by latch Normal Operation 3 Phase Fault Duration 200 Triac Triggered by Overcurrent Normal Operation 3 Phase Fault Duration NULL 100 Ramp Up to Normal Operation 300 200 100 0 -100 3 Phase Variac 0 V1 (190Vrms L-L) -100 ~ Resistive Load Bank IL -200 -300 Pulse 0.02 0.04 0.06 0.08 0.1 Time (sec) 0.12 0.14 0.16 0.18 100 50 0 -50 -100 -150 0.08 0.1 Time (sec) Lf 5mH 0.12 0.14 0.16 0.18 3 Phase Variac CDC 0.2 2350uF 25 Triacs 15 MOVs 5 -5 RTRIAC Cf 7.5uF 20A Overcurrent Trip Levels -25 0.02 0.04 0.06 300 200 100 0 -100 -200 -300 0.08 0.1 Time (sec) 0.12 0.14 0.16 0.18 0.2 Triac Driver DC Bus Voltage Dual Control Latch Unit Vab Inverter Output Voltage 0.02 Run State 0.04 0.06 0.08 0.1 Time (sec) Fault State 0.04 0.06 0 0.02 0.04 0.06 0.12 0.14 0.16 0.18 0.2 0.08 0.1 Time (sec) 0.12 0.14 0.16 0.18 0.2 ~ 0.08 0.1 Time (sec) 0.12 0.14 0.16 0.18 0.2 0.12 0.14 0.18 0.2 150 100 50 0 -50 -100 -150 5 Varistor Currents Interface 0 0.02 0.1 Time (sec) 10 -15 0 0 0.08 -40 I2 0.06 0.06 -20 VDC (270V) V2 0.04 0.04 0 1:6 Ratio, 3 phase, Current Transformer with Delta Winding 0.02 0.02 20 3 Phase Short Circuit 0.2 150 0 0 40 Isolation Breaker 0 -200 0.12 0.14 Open Triac State 0.16 Ramp Up State 0.18 IGBT Isolated Gate Signals 0 9A Overcurrent Trip Levels -5 Inverter Current Signals Bi-directional Interface Breaker Control and Sense Signals VDC DSP Controller TI TMS320F240 -10 0 0.02 0.04 0.06 0.08 D-Sat Fault Signal Thermal Protection Signal 0.2 Run State 0.16 300 200 100 DC Bus Voltage 0 -100 -200 -300 Vab Inverter Output Voltage 0 Electrical and Computer Systems Engineering Postgraduate Student Research Forum 2001 0.1 Time (sec) 0.02 0.04 0.06 0.08 0.1 Time (sec) 0.12 0.14 0.16 0.18 0.2