Transcript V Machine Capability

SIEMENS/WESTINGHOUSE W251B9-B12
MACHINE CAPABILITIES
Genex Turbine Technologies LLC
135 Sheldon Road
Manchester, Connecticut 06042 / USA
P: +1 (860) 288-2401 / F: +1 (860) 647-7575
[email protected]
www.genexturbine.com
The Next Generation of Gas Turbine Parts & Services
PRESENTATION OVERVIEW
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W251B9-B12 Repair Capability
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Compressor Components
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Combustion Components
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Turbine Components
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W251B9-B12 Parts Manufacture
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Compressor Components
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Combustion Components
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Turbine Components
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Consumable Parts
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W251B9-B12 Experience Matrix
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W251B9-B12 Customer References
Genex Turbine Technologies LLC
135 Sheldon Road
Manchester, Connecticut 06042 / USA
P: +1 (860) 288-2401 / F: +1 (860) 647-7575
[email protected]
www.genexturbine.com
COMPONENT REPAIR CAPABILITY
W251B9-B12 Machines
Genex
LLCLLC
GenexTurbine
TurbineTechnologies
Technologies
135
135 Sheldon
SheldonRoad
Road
Manchester,
06042
/ USA
Manchester,Connecticut
Connecticut
06042
/ USA
P:
/ F:/ F:
+1 +1
(860)
647-7575
P: +1
+1(860)
(860)288-2401
288-2401
(860)
647-7575
[email protected]
[email protected]
www.genexturbine.com
www.genexturbine.com
COMPONENT REPAIR CAPABILITY
Standard Repair Process
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Incoming assessment
Disassembly, where applicable
Coating removal, where applicable
Detailed visual inspection / NDE / dimensional (fixture) inspection
Metallurgical assessment
Minor / medium / major repair levels
Weld / braze / blending repairs
Dimensional restoration
Coatings
QA/QC verification
Final reports
Genex
LLCLLC
GenexTurbine
TurbineTechnologies
Technologies
135
135 Sheldon
SheldonRoad
Road
Manchester,
06042
/ USA
Manchester,Connecticut
Connecticut
06042
/ USA
P:
/ F:/ F:
+1 +1
(860)
647-7575
P: +1
+1(860)
(860)288-2401
288-2401
(860)
647-7575
[email protected]
[email protected]
www.genexturbine.com
www.genexturbine.com
COMPONENT REPAIR CAPABILITY
Compressor Components
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Vane manufacture
Vane replacement
Tenon repairs
Axial and radial distortion correction
Heat-treatments
Replacement seals & final machining of seal diameters
Compressor coatings
Genex Turbine Technologies LLC
135 Sheldon Road
Manchester, Connecticut 06042 / USA
P: +1 (860) 288-2401 / F: +1 (860) 647-7575
[email protected]
www.genexturbine.com
COMPONENT REPAIR CAPABILITY
Combustion Baskets
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Genex precision dimensional fixtures
Dome replacement
Dome cooling design enhancement
Body ring replacement
Stiffener replacement
Scoop, ignitor and u/v tube replacement
Hula seal replacement
Engineering design upgrades
Coating upgrades
Genex Turbine Technologies LLC
135 Sheldon Road
Manchester, Connecticut 06042 / USA
P: +1 (860) 288-2401 / F: +1 (860) 647-7575
[email protected]
www.genexturbine.com
COMPONENT REPAIR CAPABILITY
Transition Pieces
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Genex precision dimensional fixtures
 Individual inspection fixture
 Press fixture / dimensional corrections
 Full 360⁰ assembly simulator
Critical fit dimension restoration
Seal channel repairs and replacements
Cooling scheme upgrades
Coating upgrades
Complete rebuilds / re-panel downstream
of inlet ring
Genex Turbine Technologies LLC
135 Sheldon Road
Manchester, Connecticut 06042 / USA
P: +1 (860) 288-2401 / F: +1 (860) 647-7575
[email protected]
www.genexturbine.com
COMPONENT REPAIR CAPABILITY
Row 1/2/3 Turbine Blades
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Life assessment
Proprietary alloy rejuvenation
Proven platform crack repair program
Weld / braze / blending repairs
Blade tip height restoration
Thermal spray coatings
Aluminum diffusion coatings
Coating upgrades
Moment weigh & sequencing
Genex Turbine Technologies LLC
135 Sheldon Road
Manchester, Connecticut 06042 / USA
P: +1 (860) 288-2401 / F: +1 (860) 647-7575
[email protected]
www.genexturbine.com
COMPONENT REPAIR CAPABILITY
Row 1 Turbine Vane Segments
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Genex precision dimensional fixtures
Dimensional (lean) correction
Vane coupon replacement
Proprietary liquid phase diffusion
bonding process / correct wall thickness
Replacement sheet metal assy hardware
Genex Turbine Technologies LLC
135 Sheldon Road
Manchester, Connecticut 06042 / USA
P: +1 (860) 288-2401 / F: +1 (860) 647-7575
[email protected]
www.genexturbine.com
COMPONENT REPAIR CAPABILITY
Row 2 & 3 Turbine Vane Segments
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Genex precision dimensional fixtures
Dimensional (lean) correction
Proprietary liquid phase diffusion
bonding process / correct wall thickness
Replacement sheet metal and vane seals
Genex Turbine Technologies LLC
135 Sheldon Road
Manchester, Connecticut 06042 / USA
P: +1 (860) 288-2401 / F: +1 (860) 647-7575
[email protected]
www.genexturbine.com
COMPONENT REPAIR CAPABILITY
Row 1 & 2/3 Turbine Blade Rings
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Full dimensional analysis
Crack repairs
Correct out-of-round condition
Correct horizontal joint contact
Genex Turbine Technologies LLC
135 Sheldon Road
Manchester, Connecticut 06042 / USA
P: +1 (860) 288-2401 / F: +1 (860) 647-7575
[email protected]
www.genexturbine.com
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Fixture & heat-treatments
Replacement assembly hardware
Proven Significant Efficiency Improvement
From Dimensional Restoration!!!
COMPONENT REPAIR CAPABILITY
Row 2/3 Interstage Seal Housings
Restore ID bore to like new condition
prior to new seal assembly
 Dimensional restoration to rings
 Manufacture and replace seal strips
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Repair / replace baffle plates
 Repair / replace assembly hardware
 Brush & rope seal upgrades
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Proven Significant Efficiency Improvement
From Brush & Rope Seals!!!
Genex Turbine Technologies LLC
135 Sheldon Road
Manchester, Connecticut 06042 / USA
P: +1 (860) 288-2401 / F: +1 (860) 647-7575
[email protected]
www.genexturbine.com
PARTS MANUFACTURING CAPABILITY
W251B9-B12 Machines
Genex
LLCLLC
GenexTurbine
TurbineTechnologies
Technologies
135
135 Sheldon
SheldonRoad
Road
Manchester,
06042
/ USA
Manchester,Connecticut
Connecticut
06042
/ USA
P:
/ F:/ F:
+1 +1
(860)
647-7575
P: +1
+1(860)
(860)288-2401
288-2401
(860)
647-7575
[email protected]
[email protected]
www.genexturbine.com
www.genexturbine.com
COMPRESSOR PARTS MANUFACTURE
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Inlet guide vanes
Inlet guide vane rollers
Inlet guide vane bushings
Comp blade installation hardware
Comp casing studs / nuts / washers
Genex Turbine Technologies LLC
135 Sheldon Road
Manchester, Connecticut 06042 / USA
P: +1 (860) 288-2401 / F: +1 (860) 647-7575
[email protected]
www.genexturbine.com
COMBUSTION PARTS MANUFACTURE
Combustor Baskets
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Reverse engineering of both old and
new style basket completed
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Manufacturing drawings completed
defining all assembly components
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Multiple sets in service!!
Transition Pieces
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Reverse engineering complete
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Currently rebuilding transitions with new
material downstream of inlet ring as well as
manufacture of new transitions
Genex Turbine Technologies LLC
135 Sheldon Road
Manchester, Connecticut 06042 / USA
P: +1 (860) 288-2401 / F: +1 (860) 647-7575
[email protected]
www.genexturbine.com
COMBUSTION PARTS MANUFACTURE
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Balance access tubes
Cross flame tubes
Cross flame sleeves
Marmon clamps
Honeycomb seals
Transition seals
Support brackets
Locknuts / nuts / washers
Seals
Gaskets
Screws / bolts / studs
Genex Turbine Technologies LLC
135 Sheldon Road
Manchester, Connecticut 06042 / USA
P: +1 (860) 288-2401 / F: +1 (860) 647-7575
[email protected]
www.genexturbine.com
TURBINE PARTS MANUFACTURE
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Interstage seal plates
Interstage seal cams, pins, lock plates
Blade ring keys
Blade ring assembly hardware
Interstage seal assembly hardware
Blade lock plates and lock pins
Helicoils and springs
Torque pins
Locknuts / nuts / washers
Seals
Gaskets
Screws / bolts / dowels / studs
Genex Turbine Technologies LLC
135 Sheldon Road
Manchester, Connecticut 06042 / USA
P: +1 (860) 288-2401 / F: +1 (860) 647-7575
[email protected]
www.genexturbine.com
CONSUMABLE PARTS MANUFACTURE
Product Line Card
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Alignment Hardware
Balance Access Tubes
Balance Weights
Blade Installation Hardware
Bolts
Cross Fire Tubes, Collars, Retainers
Deflectors, Oil & Air Seals
Dowels
Gaskets
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Honeycomb Seals
Keys
Lock Plates
Lugs
Nuts
Packing Rings
Pins
Plugs
Retainers
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Screws
Seals & Rings
Shims
Studs
Thermocouples and Wire
Transition Seals
Vane, Nozzle Assy Hardware
Washers
All items are cross-referenced to Genex part numbers
Significant savings as compared to the OEM
Genex Turbine Technologies LLC
135 Sheldon Road
Manchester, Connecticut 06042 / USA
P: +1 (860) 288-2401 / F: +1 (860) 647-7575
[email protected]
www.genexturbine.com
W251B9-B12 EXPERIENCE MATRIX
Component
W251B9/10
W251B11/12
Inlet Guide Vane
Compressor Blade
Compressor Diaphragm
Diaphragm Seal Box
Fuel Nozzle
Combustor Basket
Transition Piece
Transition Floating Seal, Inner
Transition Floating Seal, Outer
Turbine Row 1 Vane
Turbine Row 2 Vane
Turbine Row 3 Vane
Turbine Row 1 Blade
Turbine Row 2 Blade
Turbine Row 3 Blade
Turbine Row 1 Ring Segment
Turbine Row 2 Ring Segment
Turbine Row 3 Ring Segment
Blade Ring Assy, Row 1
Blade Ring Assy, Row 2/3
Intestage Seal Assy, Row 2
Interstage Seal Assy, Row 3
E, C, R
E, C, R
E, C, R
E, R
R
E, C, M, R
E, C, M, R
E, C, M, R
E, C, M, R
C, R
C, R
C, R
C, R
C, R
C, R
C, R
C, R
C, R
C, R
C, R
E, C, M*, R
E, C, M*, R
E, C, M, R
E, C, R
E, C, R
E, R
R
E, C, M, R
E, C, M, R
E, C, M, R
E, C, M, R
C, R
C, R
C, R
C, R
C, R
C, R
C, R
C, R
C, R
C, R
C, R
E, C, M*, R
E, C, M*, R
E - Reverse Engineering
C - Coating
M - Manufactured
M* - Manufactured all components of main assy
Genex Turbine Technologies LLC
135 Sheldon Road
Manchester, Connecticut 06042 / USA
P: +1 (860) 288-2401 / F: +1 (860) 647-7575
[email protected]
www.genexturbine.com
R - Refurbished
CUSTOMER REFERENCES
Capex S.A.
Argentina
Contact: Federico Kitzberger
W251B11
Mojave Cogeneration
United States
Contact: Allen Hess
W251B10
Spectrum Power Generation
India
Contact: S. Vairamani
W251B11
Newark Bay Cogeneration
United States
Contact: Yefim Kashler
W251B12
Verso Paper
United States
Contact: Mark Bickford
W251B12
Fauji Kabirwala Power Company
Pakistan
Contact: M. Saleem Memon
W251B11
Westmont Power
Bangladesh
Contact: Joseph Lee
W251B11
Bali
Indonesia
Contact: Mr. Juprianto
W251B11
Blue Crest Capital
Angola, Africa
Contact: Mr. Lito Raflores
W251B11
Genex Turbine Technologies LLC
135 Sheldon Road
Manchester, Connecticut 06042 / USA
P: +1 (860) 288-2401 / F: +1 (860) 647-7575
[email protected]
www.genexturbine.com
Genex Turbine Technologies can provide attractive
parts options, repair options and technical support for
your fleet of W251B9-B12 machines.
We Look Forward To Working With You In The Future!!
Genex Turbine Technologies LLC
135 Sheldon Road
Manchester, Connecticut 06042 / USA
P: +1 (860) 288-2401 / F: +1 (860) 647-7575
[email protected]
www.genexturbine.com